• 제목/요약/키워드: Cutting-Simulation

검색결과 464건 처리시간 0.023초

전산모사를 통한 오스테나이트계 내열강용 잉곳 몰드 설계 파라미터 최적화 (Optimization of Ingot Mold Design Parameters for Austenite Heat-resistant Steel Through Computational Simulation)

  • 황수빈;박종화;조상현;박성익;김윤재;김동규
    • 한국주조공학회지
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    • 제42권1호
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    • pp.3-11
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    • 2022
  • 본 연구에서는 전산모사를 활용하여 오스테나이트계 내열강인 HR3C 합금의 수축 결함 파라미터를 확보하고, 건전부 85% 이상의 잉곳 몰드 설계 및 제작을 진행하였다. 잉곳 몰드 설계 단계에서 전산모사를 활용하여 최적의 잉곳 몰드를 설계 및 제작하였으며, 제작한 잉곳 몰드를 통해 시험조업을 수행하였다. 시험조업 후, 절단 및 비파괴 검사를 통해 결함 양상을 분석하여 수축 결함 파라미터와 잉곳 몰드 설계를 검증하였다. 검증 결과를 기반으로 HR3C 합금의 수축 결함 파라미터 (Niyama 인자, 급탕효율인자, 열간 균열 인자 등)를 확보하였으며, 확보한 파라미터를 통해 건전부 85% 이상의 잉곳 몰드 설계 방안을 확보하였다.

NC파트프로그램의 검증 및 오류 수정에 관한 연구 (A Study on Verification and Editing of NC Part-program)

  • 김찬봉;박세형;양민양
    • 대한기계학회논문집
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    • 제17권5호
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    • pp.1074-1083
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    • 1993
  • 본 연구에서 제시된 방법은 Fig.2(c)에 나타낸 방법으로 공구궤적의 검증과 더불어 NC공구궤적의 잘못된 부분과 정도를 찾아내 수정할 수 있도록하여 기존의 NC검증시스템의 비효율성을 해결하고자 했다.

직교 격자 계에서 주조 유동 시뮬레이션의 정확한 해석 방법 (Mold Filling Simulation with Cut Cell in the Cartesian Grid System)

  • 최영심;남정호;홍준호;황호영
    • 한국주조공학회지
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    • 제29권1호
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    • pp.33-37
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    • 2009
  • Cartesian grid system has mainly been used in the casting simulation even though it does not nicely represent sloped and curved surfaces. These distorted boundaries cause several problems. A special treatment is necessary to clear these problems. In this paper, we propose a new method that can consider the cutting cells which are cut by casting and mold based on the partial cell treatment (PCT). This method provides a better representation of geometry surface and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian grid system. Various test examples for several casting process were computed and validated. The analysis results of more accurate fluid flow pattern and less momentum loss owing to the stepped boundaries in the Cartesian grid system were confirmed. By using the cut cell method, performance of computation gets better because of reducing the whole number of meshes.

비행 시험을 통한 비행선의 운동 특성 해석 및 시험 결과 분석 (The Analyses of Dynamic Characteristics and Flight Test Results of Airship Throughout the Flight Test)

  • 우귀애;김종권;조겸래;이대우
    • 제어로봇시스템학회논문지
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    • 제11권3호
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    • pp.214-221
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    • 2005
  • For decades, airships have being developed in Europe (especially German) and America. Airships are planning to be used for advertisements and airliners as well. In Korea, KARI (Korea Aerospace Research Institute) is developing stratospheric communication airship and the similar research is carried out in Japan. Among them, Zeppelin of German has the cutting-edge airship technology with Zeppelin NT. In this paper, the flight performance and stability were evaluated by comparing mathematical theory and the real test. The stability was examined through dynamic modeling and assured by designing controllers at each flight mode. Elevator angle, rudder angle, magnitude of thrust and tilting angle of thrust vector were used as control inputs. Moreover, after measuring the airship velocity, flight direction, magnitude and direction of the wind, attitude angles and trajectories of the airship at each flight mode, the results were compared with the simulation. To get the reasonable data, low-pass filter and band-stop filter were designed to get rid of the sensor noise and engine vibration. The test was accomplished at cruise mode, turning mode, and deceleration. To conclude, with comparing the simulation data and flight test data, it could be known that the dynamic model used in this paper was reasonable.

수원시 상수관망에서 잔류염소와 재염소주입의 효과 예측 (Simulation for Chlorine Residuals and Effect of Rechlorination in Drinking Water Distribution Systems of Suwon City)

  • 김경록;이병희;유효식
    • 상하수도학회지
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    • 제14권1호
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    • pp.108-116
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    • 2000
  • Chlorine is widely used as a disinfectant in drinking-water systems throughout the world. Chlorine residual was used as an indicator for prediction of water quality in water distribution systems. The variation of chlorine residual in drinking water distribution systems of Suwon city was simulated using EPANET. EPANET is a computerized simulation model which predicts the dynamic hydraulic and water quality behavior within a water distribution system operating over an extended time period. Sampling and analysis were performed to calibrated the computer model in 1999 (Aug. Summer). Water quality variables used in simulations are temperature, roughness coefficient, pipe diameter, pipe length, water demand, velocity and so on. Extended water residence time affected water quality due to the extended reaction time in some areas. All area showed the higher concentration of chlorine residual than 0.2mg/l(standard). So it can be concluded that any area in Suwon city is not in biological regrowth problem. Rechlorination turned out to be an useful method for uniform concentration of free chlorine residual in distribution system. The cost of disinfectant could be saved remarkably by cutting down the initial chlorine concentration to the level which guarantees minimum concentration (0.2mg/l) throughout the distribution system.

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Cut Cell을 고려하는 주조유동 해석 방법 (NUMERICAL METHOD FOR MOLTEN METAL FLOW SIMULATION WITH CUT CELL)

  • 최영심;홍준호;황호영
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2011년 춘계학술대회논문집
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    • pp.518-522
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    • 2011
  • Cartesian grid system has mainly been used in the casting simulation even though it does not nicely represent sloped and curved surfaces. These distorted boundaries cause several problems. A special treatment is necessary to clear these problems. A cut cell method on Cartesian grids has been developed to simulate three-dimensional mold filling Cut cells at a cast-mold interface are generated on Cartesian grids. Governing equations were computed using volume and areas of cast at cut cells. In this paper, we propose a new method that can consider the cutting cells which are cut by casting and mold based on the patial cell treatment (PCT). This method provides a better representation of geometry surface and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian gird system. Various test examples for several casting process were computed and validated. The analysis results of more accurate fluid flow pattern and less momentum loss owing to the stepped boundaries in the Cartesian grid system were confirmed. We can know the momentum energy at the cut cell is conserved by using the cut cell method. By using the cut cell method. performance of computation gets better because of reducing the whole number of meshes.

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Genioplasty using a simple CAD/CAM (computer-aided design and computer-aided manufacturing) surgical guide

  • Lim, Se-Ho;Kim, Moon-Key;Kang, Sang-Hoon
    • Maxillofacial Plastic and Reconstructive Surgery
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    • 제37권
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    • pp.44.1-44.6
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    • 2015
  • Background: The present study introduces the design and fabrication of a simple surgical guide with which to perform genioplasty. Methods: A three-dimensional reconstruction of the patient's cranio-maxilla region was built, with a dentofacial skeletal model, then derived from CT DICOM data. A surgical simulation was performed on the maxilla and mandible, using three-dimensional cephalometry. We then simulated a full genioplasty, in silico, using the three-dimensional (3D) model of the mandible, according to the final surgical treatment plan. The simulation allowed us to design a surgical guide for genioplasty, which was then computer-rendered and 3D-printed. The manufactured surgical device was ultimately used in an actual genioplasty to guide the osteotomy and to move the cut bone segment to the intended location. Results: We successfully performed the osteotomy, as planned during a genioplasty, using the computer-aided design and computer-aided manufacturing (CAD/CAM) surgical guide that we initially designed and tested using simulated surgery. Conclusions: The surgical guide that we developed proved to be a simple and practical tool with which to assist the surgeon in accurately cutting and removing bone segments, during a genioplasty surgery, as preoperatively planned during 3D surgical simulations.

레이저 보조선삭 중 주철환봉 내부의 온도분포 예측에 관한 연구 (A study for prediction of temperature distribution in laser-assisted turning for rod-shaped cast iron)

  • 김관우;조해용;이제훈;서정;신동식
    • 한국레이저가공학회지
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    • 제13권2호
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    • pp.10-16
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    • 2010
  • Laser-assisted machining is dependent on absorbed energy density into workpiece. Generally, the absorptivity of laser beam is dependent on wave length of laser, materials, surface roughness, etc. Various shapes and energy densities for beam irradiation can be used to laser-assisted machining. In this thesis, efficient method of heat source modeling was developed and designed by using one fundamental experimental trials. And then, laser-assisted machining of rod-shaped cast iron was simulated by using commercial FEM code MARC. Simulations and experiments with various conditions were carried out to determine suitable condition of pre-heating for laser-assisted turning process. Temperature distribution of cutting zone could be predicted by simulation.

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효율적인 그레이팅 배치를 위한 유전 알고리즘의 적용 (An Application of Genetic Algorithm for Efficient Grating Allocation)

  • 이정규;조대호
    • 한국시뮬레이션학회논문지
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    • 제15권4호
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    • pp.137-142
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    • 2006
  • 현대의 산업공정에서 CAD(Computer-Aided Design)는 설계 및 생산에 관련된 다양한 분야에서 빠져서는 안 될 중요한 분야로 자리매김 하였다. 그러나 생산 설계의 복잡도가 증가 할수록, 그와 관련된 다양한 공학 기술들이 필요로 하게 되었다. 이 논문에서는 CAD기반의 그레이팅 설계 자동화 시스템에서 분할을 고려하는 배치에 대하여 다룬다. 그레이팅 설계 디자인에서 생산 비용 절감의 핵심은 분할을 최소로 하는 디자인을 설계하는 것이다. 이를 해결하기 위하여 그레이팅 분할 배치 문제에 유전 알고리즘을 적용하여 근사 해를 탐색한다. 각 제약 조건들에 우선순위를 두어 적합도를 측정하고, 분할 섹션들을 해 집합으로 구성하여 교배와 선택 연산을 수행함으로써 해를 구하고 시뮬레이션을 통해서 제안된 방법의 효율성을 평가한다.

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Deformation analyses during subway shield excavation considering stiffness influences of underground structures

  • Zhang, Zhi-guo;Zhao, Qi-hua;Zhang, Meng-xi
    • Geomechanics and Engineering
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    • 제11권1호
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    • pp.117-139
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    • 2016
  • Previous studies for soil movements induced by tunneling have primarily focused on the free soil displacements. However, the stiffness of existing structures is expected to alter tunneling-induced ground movements, the sheltering influences for underground structures should be included. Furthermore, minimal attention has been given to the settings for the shield machine's operation parameters during the process of tunnels crossing above and below existing tunnels. Based on the Shanghai railway project, the soil movements induced by an earth pressure balance (EPB) shield considering the sheltering effects of existing tunnels are presented by the simplified theoretical method, the three-dimensional finite element (3D FE) simulation method, and the in-situ monitoring method. The deformation prediction of existing tunnels during complex traversing process is also presented. In addition, the deformation controlling safety measurements are carried out simultaneously to obtain the settings for the shield propulsion parameters, including earth pressure for cutting open, synchronized grouting, propulsion speed, and cutter head torque. It appears that the sheltering effects of underground structures have a great influence on ground movements caused by tunneling. The error obtained by the previous simplified methods based on the free soil displacements cannot be dismissed when encountering many existing structures.