• Title/Summary/Keyword: Cutting test

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Simultaneous Control of Cutting Force and Position Using Two Degree-of- Freedom Controller in CNC Ball-end Milling Process (2자유도 제어기를 이용한 CNC볼엔드밀링 공정에서 절삭력과 위치의 동시제어)

  • 양호석;심영복;이건복
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.536-542
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control and position control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant feed speed. The second is a simultaneous control of feed and spindle speed. The last performs a position control under the constant cutting force. Those are confirmed to work properly. Especially the latter shows a faster response.

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Cutting Force Control Using A Two Degree-of-Freedom Controller in Ball-end Milling Processes (CNC 볼엔드밀링 공정에서 2자유도 제어기를 이용한 절삭력 제어)

  • 양호석;심영복;이건복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.219-224
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant fled speed. The second is a simultaneous control of feed and spindle speed. Those are confirmed to work properly. Especially the latter shows a faster response and we'll be evaluated to pare away workpiece by simultaneous control of position and cutting farce sooner or later.

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Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning (선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교)

  • 안동길
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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An Analytic Approach for Cutting Forces in Milling Process (밀링가공에서의 절삭력에 대한 해석적 연구)

  • 김국원;김남웅
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.270-273
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    • 2002
  • This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

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Cutting Force Control by Variable Feed and Spindle Speed in Ball-end Milling Process (이송 및 주축속도 가변속에 의한 볼 엔드밀 절삭공정의 절삭력 추적제어)

  • Lee, Chun-Hwan;Yi, Seung-Ug;Lee, Gun-Bok
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.4
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    • pp.73-80
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    • 1993
  • There and two important variables in machining process control, which are feed and cutting speed. It is possible to improve the machining accuracy and the productivity by maintaining the optimal feed and cutting speed. In this work, a controller is designed to achieve on-line cutting force control based on the modeling of cutting process dynamics established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and the second is spindle speed control under the constant feed. Finally, both are proved to work properly through simulation and experimentation.

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A Study of Developing the Low Noise Circular Saw Blade (저소음 목재용 회전톱날의 개발에 관한 연구)

  • 강석춘
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.147-155
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    • 2000
  • To reduce the noise from wood cutting saw at the saw mill(lumber mill) or a construction area, some multi-layer sandwich saw blades which a aluminum or copper plate was inserted between the two steel plates were developed and were tested of the wood cutting noise level at various test places. From the research, it was found that the multi-layer saw blade with copper or aluminum plate between steel plates and spot welded 60 points could reduce the wood cutting sound level about 8.3 dB(97.031 dB - 88.743 dB) at indoor test and 3.8 dB(84.805 - 81.638 dB) at field test.

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Development of a Cutting Robot for Repairing Lateral Protrusions of the Sewer Pipe and Evaluation of Cutting Performance (하수관로 돌출부 절삭을 위한 로봇장치 개발 및 절삭성능 평가)

  • Yang, In-Hwan;Hwang, Chul-Sung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.1
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    • pp.72-77
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    • 2018
  • In this study, cutting robot system which could cut lateral protrusion into main pipes at the connection of sewer pipes was developed. In addition, the cutting test of the robot for the lateral protrusions were performed. The test parameters included materials used in the main pipes and diameters of the pipes, and materials used in the protruded pipes. The materials type of the main pipes were concrete and PE, and the diameters of the pipes were 300 and 500 mm. The materials type used in the protruded pipes were PE and PVC, and the diameter of the pipes was 100 mm. Remaining length of each lateral protruded pipe was less than 5 mm which was an target value of cutting performance. It showd that test results were within the target value. Therefore, in the repair of sewer pipes, the lateral protruded pipes can be cut by using the robot system developed in this paper.

Macro-and Microstructure of Chinese Cabbage Leaves and Their Texture Measurements (김치제조용 배추의 구조와 조직감 측정에 관한 연구)

  • Lee, Cherl-Ho;Hwang, In-Ju;Kim, Jeong-Kyo
    • Korean Journal of Food Science and Technology
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    • v.20 no.6
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    • pp.742-748
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    • 1988
  • The macro-and microstructure of Chinese cabbage used for Korean Kimchi preparation were examined and the texture characteristics of raw cabbage leaf and salted or blanched leaves were evaluated by cutting test. The length and thickness of leaf stalk increased with the order of pyllotaxis, but the thinning effect of outermost leaves was observed. The microstructure of cut-profile of stalk showed densely compacted vascular systems aligned in the center of stalk and the outer space was filled with large parenchima cells. Due to this structure, characteristic cutting curves were obtained by cutting test, composing three peaks of cutting for inner surface skin, center vascular system and outer surface skin. Salting and blanching increased the cutting force mainly due to the increase of Gutted cell wall number caused by the structure collapse.

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The Study on Cutting-off the Leachate Leakage or Infiltration from Waste Landfill by Wall Mass Constructed in Underground (지중 시공 벽체의 매립장 침출수 차단성 연구)

  • Koh, Yong-IL
    • Journal of the Korean GEO-environmental Society
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    • v.19 no.10
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    • pp.27-34
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    • 2018
  • The effect of cutting-off the leakage was identified by the cement based wall mass constructed in underground, as complete facilities for reinforcement in shear strength of landfill which was subjected to circular failure and for cutting-off the leachate from the costal waste landfill. By (1) visual inspection after underground excavating and (2) compressive strength test for core of underground wall, it could be identified that quality of wall mass constructed in underground was so effective, and by additional test, so as (3) in-situ permeability test in the hole after coring wall mass, (4) analyzing the characteristics of basic components and their profiles through the series of chemical experiments and (5) deciding the general distribution patterns from the chromatograms using GC-MS, it could be identified that watertight and cutting-off the leachate of wall mass constructed in underground was very effective. Therefore, it is concluded that five types of tests suggested in this study can judge the effect of cutting-off the leakage or infiltration of very high concentrated leachate from the waste landfill.

ADHESION STRENGTH OF DIAMOND COATED WC-Co TOOLS USING MICROWAVE PLASMA CVD

  • Kiyama, Nobumichi;Sakamoto, Yukihiro;Takaya, Matsufumi
    • Journal of the Korean institute of surface engineering
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    • v.29 no.5
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    • pp.540-544
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    • 1996
  • To apply the CVD diamond film to coated tools, it is necessary to make adhesion strength between diamond film and substrate stronger. So adhesion strength of diamond coated WC-Co tools using Microwave Plasma CVD and cutting test of Al-18mass%Si alloy using diamond cutting tools were studied. Diamond coating was carried out using Microwave Plasma CVD apparatus. Reaction gas was used mixture of methane and hydrogen. Substrate temperature were varied from 673K to 1173K by control of microwave output power and reaction pressure. By observation of SEM, grain size became larger and larger as substrate temperature became higher and higher. Also all deposits were covered with clear diamond crystals. XRD results, the deposits were identified to cubic diamond. An analysis using Raman spectroscopy, the deposit synthesized at lower substrate temperature (673K) showed higher quality than deposit synthesized at higher substrate temperature (1173K). As a result of scratch adhesion strength test, from 873K to 1173K adhesion strength decreased by rising of substrate temperature. The deposit synthesized at 873K showed best adhesion strength. In the cutting test of Al-18mass%Si alloy using diamond coated tools and the surface machinability of Al-Si works turned with diamond coating tools which synthesized at 873K presented uniform roughness. Cutting performance of Al-18mass%Si alloys using diamond coated WC-Co tools related to the adhesion strength.

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