• Title/Summary/Keyword: Cutting stability

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Cutting Characteristics in Ball Endmilling (볼 엔드밀 가공시의 절삭특성에 관한 고찰)

  • Hong, Nam-Pyo;Kim, Byeong-Hee
    • Journal of Industrial Technology
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    • v.17
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    • pp.11-20
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    • 1997
  • This paper deals with the study on the cutting characteristics in ball endmilling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluated by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. Prediction of cutting force make it possible to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

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Precision Machining Characteristics in Ball-end Milling of Sculptured Surfaces (볼 엔드밀에 의한 자유곡면의 정밀가공특성)

  • 김병희
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.78-87
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    • 2001
  • This paper deals with the study on the cutting characteristics in ball-end milling process. First of all, the effects of the geometric cutting conditions such as the cutting speed, feedrates and the path interval on the surface integrity were evaluat-ed by the analytical and the experimental approaches. Secondly, the cutting mechanism model was developed to predict the cutting force accurately. It is possible for the proposed model to predict the shape error, estimate system stability and build the reliable adaptive control system. A large amount of experimental set are performed to show the validities of the proposed theories and to investigate the effect of cutting geometry such as rubbing effects, burr effects and etc.

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A study on the characteristics of the convex surface machining in CNC milling (CNC 밀링에 의한 볼록곡면 가공시의 가공특성에 관한 연구)

  • Han, Heung-Sam;Lee, Dong-Ju
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.11
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    • pp.45-51
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    • 1995
  • In order to suggest the proper cutting conditons of the CNC milling machining for the free-form surface, some experments were carried out. In the experiments, the influence of cutting conditions on a inclined spherical surface were examined by geometrical analysis. In this study, the roundness and cutting force were measured to know the effect of several cutting conditions on the machined surface and the cutting characteristics were carefully investigated. The results obtained in this study are aw follows. 1) If the tool ha s enough rigidity, we can get better dimensional accuracy in up-ward cutting than down- ward cutting. 2) A great roundness error is appeared on the surface declined under 30 degress to the horizontal plane in circular machining by a bal end mill. 3) If the thrust force is increased, the stability of tool is decreased. And the phenomenon is apperared in great in down-ward cutting than up-ward cutting.

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A Behavior of AE Signal on the Cutting Conditons (절삭조건에 따른 AE 신호의 거동)

  • 원종식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.10a
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    • pp.59-64
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    • 1997
  • This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; AEavg, AErms, AEmode, as the base working to monitor the tool wear with in-process. For this purpose, cutting tests were conducted on a CNC lathe with comprehensive cutting conditions.. It is known that AEavg and AErms are proportionaly increased as the increasing of cutting velocity and depth of cut respectively. It is also known that AEmode among three kinds of AE signals may be applied for in-process monitoring to make the self diagnosis system because of its stability to the variation of cutting condition.

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Experimental Study on the Relationship between Cutting Conditions and AE Signals (절삭조건과 AE 신호들과의 관계에 관한 실험적 연구)

  • 원종식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.6
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    • pp.64-71
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    • 1998
  • This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; $AE_{avg}$, $AE_{rms}$, $AE_{mode}$$AE_{avg}$ and $AE_{rms}$ are increased as the increasing of cutting velocity and depth of cut respectively. The new parameters, derived from $AE_{avg}$ and $AE_{rms}$, which may be used for the in-process detection of tool wear is discussed. It is also known that $AE_{mode}$

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A Study on the Characteristics of AE Signals by Tool wear (공구마모에 따른 음향방출신호 특성 연구)

  • 조종래;원종식;정윤교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.95-100
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    • 1995
  • Automatic monitoring of cutting process is one of the most important technology for increasing the stability and the reliability of unmanned manufacturing system. In this study, basic methods which use the acoustic emission (AE) signals and sutting forces proposed to monitor tool wear (flank wear) quantitatively. Fist, in order to detect flank wear, it was investigated influence of cutting conditions, that is, cutting velocity, feed and depth of cut, on AE signals (AErems) and cutting forces. Furthermore,the relationship flank wear between AErems and cutting forces were discussed.

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A Study on Five-Axis Roughing of Impeller with Ruled Surface (룰드 곡면으로 된 임펠러의 5축 황삭 가공에 관한 연구)

  • Jang, Dong-Kyu;Lim, Ki-Nam;Yang, Gyun-Eui
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.60-68
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    • 2007
  • This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting and rotating motions. To minimized cutting time, machining area is divided into sub-cutting regions using control points on hub curves and shroud curves of blade used to design and analyze centrifugal impeller. For sub-cutting regions, diameters of cutting tools are determined as big as possible. Then, tool paths are generated with the tilting axis and rotating axis of 5-axis machine limited and fixed, which can give more efficient machining speed and machining stability than the conventional methods. Experimental results show that the proposed method is more efficient than the conventional methods to mill with the only one cutting tool without dividing area and the previous methods to mill with simultaneous 5-axis processing with dividing area.

Case of slope stability in weathered metamorphic rock (풍화된 변성암 사면의 안정대책 사례)

  • Kim, Jae-Hong;Park, Chal-Sook;Jeon, Je-Sung;Hong, Won-Pho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.1400-1405
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    • 2008
  • Execute surface of the earth geological survey for stability analysis of stealing cutting sides and investigated wide area nature of soil structure. Inflected DIPS that measure discontinuity's direction that develop to slope and is slope stability a wide use program for Stereographic Projection Method analysis that utilize geometrical correlation of stealing four sides and discontinuity surface. It is principle that angle of internal friction that is basis element of stability estimation applies direct shear test result on joint side, Examination is impossible by case execution, suppose by 30 angles that apply more conservatively in base rock slope sides usually and achieved analysis. When analyze, consider discontinuity's various adult that develop in research slope, after conduct first each discontinuity different assay falling into fault, joint, executed stability estimation which synthesize whole discontinuity data. When ailment element is recognized as analysis result, wished to present stability countermeasure way of most suitable to take into account of execution, stability, economic performance.

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A study on the simulation for chatter vibration stability improvement of end milling process (엔드밀링 채터 안정성 개선을 위한 시뮬레이션)

  • Hwang, Joon;Lee, Won-Kuk
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.26 no.1
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    • pp.35-40
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    • 2016
  • End milling process is one of the broadly used manufacturing process for precision machined parts and products. Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting parameters to affect to chatter vibration stability. Acquired knowledge from this study will apply the optimal cutting conditions to improve a machining process.

A Study on Shear Resistance Effect along Marginal Region of Sliding Mass using 3D Slope Stability Analysis (3차원 사면안정해석을 이용한 활동지괴 가장자리부의 전단저항에 관한 연구)

  • Seo Yong-Seok;Ohta Hidemasa;Chae Byung-Gon;Yoon Woon-Sang
    • The Journal of Engineering Geology
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    • v.14 no.4 s.41
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    • pp.451-460
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    • 2004
  • The strength of sliding plane is usually assigned on the whole sliding plane with same value in 2D limit equilibrium slope stability method. However, the potential sliding plane is divided into two or three parts which have different sliding resistances. According to the calculation results of 3D slope stability analyses using 4 types of slope cutting models, marginal sliding resistance could affect the safety of slope significantly. In this calculation two kinds of the sliding plane strengths were applied differently to the parts of bottom and margin of the model slope. The effect of marginal resistance was calculated quantitatively. In case of lower sliding resistance of the bottom, the safety factor becomes low in a margin cutting model. However, in case of higher sliding resistance of the bottom, the safety factor decreased slightly in a lower part cutting model and increased in a upper margin cutting model.