• Journal of the Semiconductor & Display Technology
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• v.17 no.3
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• pp.53-58
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• 2018

The modern industry requires the precision machining as well as the high productivity. The machine tool structure should be evaluated in aspects such as durability, static stability, precision rate and the dynamic stability which is one of the most critical characteristics in determining the magnitude of vibrations. In this study, the dynamic properties of a pipe cutting machine were investigated to analyze the structural vibrations of the machine, and further to improve the structural stability and precision machining. Frequency response test and computer simulation have been utilized for the analysis and the design alterations. And the result shows that proposed design alterations can reduce the vibrations of the machine substantially.

• Tunnel and Underground Space
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• v.18 no.4
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• pp.289-299
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• 2008

Based on the case study on the causes for the failure of cutting slope composed of weathered rock and soil, the factors influencing the design of a cutting slope have been examined, This type of rock and soil is widely distributed on the region whose parent rock is granite. To analyze the stability of the cutting slope, the following series of progress has been conducted: (1) ground characterization by geological survey and ground investigation, (2) the safety factor examination by limit equilibrium analysis and numerical analysis and (3) the comparison and analysis of rainfall and failure history. As a result, the main factors to cause the failure is determined to be the decrease of shear strength in the upper parts whose ground condition is weakened during localized heavy rain. Moreover, the analysis indicates the failure is also closely related to the groundwater inflow path. On the base of this investigation, a reinforcement method is proposed to ensure the stability of the cutting slope.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.8
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• pp.39-46
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• 2003

Productivity and machining performance can be improved by cutting analysis including cutting force prediction, surface error prediction and machining stability evaluation. In order to perform cutting analysis, cutting force coefficients database have to be constructed. Since cutting force coefficients are dependent on cutting condition in the existing research, a large number of calibration tests are needed to obtain cutting force coefficients, which makes it difficult to build the cutting force coefficients database. This paper proposes a generalized method for constructing the cutting force coefficients database us ins cutting-condition-independent coefficients. The tool geometry and workpiece material were considered as important components for database construction. Cutting force coefficients were calculated and analyzed for various helix and rake angles as well as for several workpiece. Furthermore, the variation of cutting force coefficients according to tool wear was analyzed. Tool wear was found to affect tool geometry, which results in the change of cutting force coefficients.

• Proceedings of the Korean Geotechical Society Conference
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• 2002.10a
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• pp.27-43
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• 2002

This paper described two case studies on large scale failure of cutting slope. The kind of rock in both sites predominated limestone and shale respectively. These cutting slopes located in northern area of Gyongbug Province are composed of very complicated and various rock mass. Geological characteristics, causes of failure, proceeding of security diagnose, maintenance method etc. of two sites were carried out to check the cutting slope stability and to provide reasonable maintenance method. This paper may provide the useful data for engineers related with design and construction of large cutting slope.

• International Journal of Precision Engineering and Manufacturing-Green Technology
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• v.5 no.5
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• pp.583-591
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• 2018

Tool-chip adhesion impacts on cutting performance significantly, especially in finish cutting process. To promote cutting tools' anti-adhesion property, the concave micro-grooves texture (MGT) and convex volcano-like texture (VLT) were fabricated separately on lathe tools' rake faces by laser surface texturing (LST). Various orientations of MGT and different area densities (9% and 48%) and regions (partial and full) of VLT were considered in textured patterns designing. The following orthogonal cutting experiments, machining of aluminum alloy 5038, analyzed tools' performances including cutting force, cutting stability, chip shape, rake face adhesion and abrasion. It indicated that under dry finish cutting conditions, MGT contributed to cutting stability and low cutting forces, meanwhile friction and normal force reduced by around 15% and 10%, respectively with a weak correlation to the grooves' orientation. High density VLT tools, on the other hand, presented an obvious anti-adhesion property. A $5{\mu}m$ reduction of crater wear's depth can be observed on textured rake faces after long length cutting and textured rake faces presented half size of BUE regions comparing to the flat tool, however, once the texture morphologies were filled or worn, the anti-adhesion effect could be invalid. The bearing ratio curve was employed to analysis tool-chip contact and durability of textured surfaces contributing to a better understanding of anti-adhesion and enhanced durability of the textured tools.

• Journal of the Korean Society for Precision Engineering
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• v.6 no.2
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• pp.77-87
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• 1989

This study is carried out to estimate the influence of cutting speed on the dynamic stability of a drilling machine. The theoretical stabilityu chart is constructed by using the measurd dynamic characteristics of the drilling machine. The critical cutting width and speed predicted from the stability chart show excellent agreements with those measured. Therefore it is confirmed that the analysis technique used in this study is useful for the prediction of the dynamic instability and improvement of the dynamic characteristics of drilling machines.

• Journal of the Korean GEO-environmental Society
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• v.6 no.2
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• pp.15-20
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• 2005

Moutain side ditch is constructed at the top of cutting slopes around road and it drains the surface water that flowed from upper part. About 70% of a country is composed of mountains so occurrence of cutting face by road general observation is necessary. Instability of cutting face is increased by permeation of underground water by rainfall the summer, pore water pressure increases. However, moutain side ditch is constructed on the top of cutting slopes has some troubles. For example, difficulty of qualify control and lack of drainage faculty. Therefore, stability variation of cutting slope is analyzed by hydraulic conductivity and construction depth of mountain side ditch and effective depth of mountain side ditch is decided in this paper.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.22 no.3
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• pp.437-446
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• 2013

There have been numerous studies on end milling processes. However, these have been restricted to the application of tools for special cutting purposes. A side milling cutter can handle long, deep, and open slots in a more efficient manner, and it provides the best stability and productivity for this type of milling. In this paper, a method to predict the cutting forces in side milling is described, and simulated cutting forces are compared with those obtained by cutting experiments. In particular, the side milling process easily generates relative motion between the tools and the workpiece because it produces intermittent cutting forces that cause vibrations over a wide frequency range. Therefore, the application of a dynamic cutting model instead of a static cutting model is appropriate to forecast the cutting forces more accurately.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.3 s.180
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• pp.39-46
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• 2006

In this work a dynamic cutting force model in ball end milling of inclined surface is introduced. To represent the complex cutting geometry in ball end milling of inclined surface, workpiece is modeled with Z-map method and cutting edges are divided into finite cutting edge elements. As tool rotates and vibrates, a finite cutting edge element makes two triangular sub-patches. Using the number of nodes in workpiece which are in the interior of sub-patches, instant average uncut chip thickness is derived. Instant dynamic cutting forces are computed with the chip thickness and cutting coefficients. The deformation of cutting tool induced by cutting farces is also computed. With iterative computation of these procedures, a dynamic cutting force model is generated. The model is verified with several experiments.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.2
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• pp.85-94
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• 1994

The cutting mechanism of ultrasonic vibration machining is characterized as two phases, that is, an impact at the cutting edge and a reduction of cutting force due to non-contact interval between tool and workpiece. In this paper, in order to identify cutting dynamics of a system with ultrasonically vibrated cutting tool, an ARMA modeling is performed on experimental cutting force signals which have a dominant effect on cutting dynamics. The aim of this study is, through Dynamic Date System methodology, to find the inherent characteristics of an ultrasonic vibration cutting process by considering natural frequency and damping coefficient. Surface roughness and stability of cutting process under ultrasonic vibration are also considered