Journal of the Korean Society for Precision Engineering (한국정밀공학회지)

Korean Society for Precision Engineering (한국정밀공학회)
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Generalized Method for Constructing Cutting Force Coefficients Database in End-milling

엔드밀링 가공에서 절삭력 계수 데이터베이스 구현을 위한 일반화된 방법론

  • 안성호 (현대자동차 남양연구소 샤시플랫폼 개발팀) ;
  • 고정훈 (포항공대 자동차기전연구소) ;
  • 조동우 (포항공과대학교 기계공학과)
  • Published : 2003.08.01
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Abstract

Productivity and machining performance can be improved by cutting analysis including cutting force prediction, surface error prediction and machining stability evaluation. In order to perform cutting analysis, cutting force coefficients database have to be constructed. Since cutting force coefficients are dependent on cutting condition in the existing research, a large number of calibration tests are needed to obtain cutting force coefficients, which makes it difficult to build the cutting force coefficients database. This paper proposes a generalized method for constructing the cutting force coefficients database us ins cutting-condition-independent coefficients. The tool geometry and workpiece material were considered as important components for database construction. Cutting force coefficients were calculated and analyzed for various helix and rake angles as well as for several workpiece. Furthermore, the variation of cutting force coefficients according to tool wear was analyzed. Tool wear was found to affect tool geometry, which results in the change of cutting force coefficients.

Keywords

References

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