• Title/Summary/Keyword: Cutting shop

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PC-Camera based Monitoring for Unattended NC Machining (무인가공을 위한 PC 카메라 기반의 모니터링)

  • Song, Shi-Yong;Ko, Key-Hoon;Choi, Byoung-Kyu
    • IE interfaces
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    • v.19 no.1
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    • pp.43-52
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    • 2006
  • In order to make best use of NC machine tools with minimal labor costs, they need to be in operation 24 hours a day without being attended by human operators except for setup and tool changes. Thus, unattended machining is becoming a dream of every modern machine shop. However, without a proper mechanism for real-time monitoring of the machining processes, unattended machine could lead to a disaster. Investigated in this paper are ways to using PC camera as a real-time monitoring system for unattended NC milling operations. This study defined five machining states READY, NORMAL MACHINING, ABNORMAL MACHINING, COLLISION and END-OF-MACHINING and modeled them with DEVS (discrete event system) formalism. An image change detection algorithm has been developed to detect the table movements and a flame and smoke detection algorithm to detect unstable cutting process. Spindle on/off and cutting status could be successfully detected from the sound signals. Initial experimentation shows that the PC camera could be used as a reliable monitoring system for unattended NC machining.

A Study on the Determination of Machining Parameters in three-dimensional Electrical Discharge Machining (3차원 방전가공조건 결정에 관한 연구)

  • 이건범
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.176-179
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    • 1998
  • In general, machining time by electrical discharge machining (EDM) process is much longer than that of cutting process, so rough-cut has done for the purpose of reducing machining time prior to EDM Nowadays EDM speed is improving due to the advance of EDM capacity. Therefore a new method, machining a raw material directly by EDM without rough-cut, is used widely. EDM area is varies according to the EDM position in three-dimensional EDM process, so EDM parameters should be determined adaptively based on the EDM area to increase productivity. However it is difficult to calculate EDM area corresponding to the EDM position the EDM workers who have experience in shop floor determine machining parameters by experience. This paper proposes a method for determining EDM parameters based on EDM area corresponding to EDM position.

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A Study on the Characteristics of Deep Hole Drilling Process Using Single Edge Drill with Small Diameters (미소직경의 Single Edge형 드릴을 사용한 심공드릴링 공정의 가공특성에 관한 연구)

  • 최성주;이우영;박원규
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.1-8
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    • 2004
  • Applications of the deep hole drilling process can be found in many industries ranging from large aerospace manufacturer to small tool and die shop. Deep hole drilling process with small diameter generally requires high quality and accuracy. But problems which may arise or result from the deep hole drilling process include drill breakage, the generation of a finished part surface which does not satisfy required quality, and process instability. To guaranty the required machining quality and accuracy, it is important to understand and improve the deep hole drilling process. In this study, deep hole drilling experiments using tingle edge drill with small diameter under 2mm have been carried out for difficult to cut materials such as C42CrMo4 and C45pb and the experimental results were analyzed. Feed force and torque versus feed showed linear relationship in both materials. The feed force and torque are decreased as cutting speed is increased but the trends are not uniform in C42CrMo4.

Automatic generation of NC-code using Feature data and Process Planning data (특징형상정보와 작업설계정보를 이용한 NC코드의 자동 생성)

  • 박재민;노형민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.591-594
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    • 2002
  • Generating NC-code from 3D part model needs a lot of effort to make many decisions, including machining area, tool change data, tool data, cutting condition, etc., by using either manual or computer aided method. This effort can be reduced by integration of automated process planning and NC-code generation. In case of generating NC code with a help of the process planning system, many data mentioned from the process planning can be used. It means that we can create NC-code about a full part. In this study, integration of FAPPS(Feature based Automatic Process Planning) with a NC-code generating module is described and additional data to adapt NC-code for machine shop is discussed.

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Developing an Automatic System for Making a Placing Drawing and Quantity taking-off Cut and Bent Re Bar with Work Zone Information (설치 위치 정보를 포함한 배근시공상세도 작성 및 가공철근 자동 물량산출 시스템 개발)

  • Park, Hyeon-Yong;Lee, Seung-Hyun;Kang, Tai-Kyoung;Lee, Yoo-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.2
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    • pp.63-70
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    • 2008
  • Reinforcing steel work plays an important role in terms of its structural performance or weight of construction cost for reinforced concrete structures. Precise estimation of re-bar quantity gives a basis for managing the reinforcing steel work effectively. However, the estimation process is still performed ineffectively based upon the expert's experience or manpower in spite of the advanced technology or improvement efforts. Therefore, the purpose of this research is to develop a prototype system for taking-off the quantity of reinforcing steel bars quickly and accurately in an order consistent with the specific members identified on the drawings. An estimate algorithm considering the connection, settlement and coating thickness of re-bars was suggested regarding to their replacement conditions which places more emphasis on constructibility. Also, this system produces the shop drawings automatically with the calculation results with work zone information.

A Draft of Hull Piece Fabrication Line for Small and Medium Sized Shipyards by Object Oriented Analysis (객체지향분석에 의한 중소형 조선소 선체외판 생산설비 계획에 관한 연구)

  • 박명규;문귀호;김원돈
    • Journal of the Korean Institute of Navigation
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    • v.23 no.1
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    • pp.29-43
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    • 1999
  • The production process of the compound-curved hull plates includes hull design, definition, fairing, modeling, lofting, cutting, and forming in sequence. Traditional fabrication methods and shop environment caused low level to productivity in medium and small sized shipyards. The most effective solution to solve those problems is to rationalize the layout of facilities. For the well-balanced development of domestic shipbuilding industry, it is urgently required to reduce the gap between modernized large sized shipyards and traditional small and medium sized shipyards in production technologies and efficiencies. For the efficient and accurate hull piece forming, all information from design to forming should be clarified and organized in a systematic manner. Thus, management of the information plays an important role in the computerized and automated of hull piece forming. The object of this paper is to survey the status of the field, to find out the feasibility and to introduce a draft of hull piece fabrication line for small and medium sized shipyards. The development of required system follows the object oriented technology to extend to simulation based system for carrying out physical product flow and facilities layout analysis. It is feasible to operate such a modernized facility for a group of small and medium shipyards who are unable to have each of their own facility because of its large amount of initial investment and insufficient work load.

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Turning STEP- NC paradigm and delta volume decomposition (선반용 STEP-NC 패러다임 및 델터볼륨 분해 알고리즘)

  • Lee Byeong Eon;Jeong Dae Hyeok;Seo Seok Hwan
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.217-224
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    • 2003
  • ISO 14649 is a new interface (or language) standard for the CAD-CAM -CNC chain, currently under establishment by ISO TC184 SCI and SC4 . Upon completion, it will replace ISO 6983, so called M amp; G codes used for CNC since 1950' s. As the new language is being established, a new CNC controller called STEP-CNC (STEP­compliant CNC), capable of carrying out various intelligent tasks using the new language as an input, receives worldwide attention. In this paper, we present a distributed architecture for STEP-NC system based on the generic paradigm of STEP-NC. The STEP-NC system is consisted of 3 sub-systems: 1) CGS (Code Generation System), 2) CES (Code Edit System), and 3) ACS (Autonomous Control System). Also presented in this paper is algorithm for delta volume decomposition, a crucial algorithm for developing CGS. First method is based on the cutting tool and the second method is based on the turning features commonly used in the shop floor. An illustrative example is given to compare the two methods, and to illustrate usage scenario of the delta volume in the turning STEP- NC system under development.

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Development of Dismantling Techniques for Irradiated HANARO Instrumented Capsule (03M-06U) in IMEF

  • Choo, Yong-Sun;Kim, Do-Sik;Oh, Wan-Ho;Baik, Seung-Je;Yoo, Byung-Ok;Park, Dae-Kyu;Baek, Sang-Ryul;Joo, Ki-Nam
    • Proceedings of the Korean Nuclear Society Conference
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    • 2005.05a
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    • pp.501-502
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    • 2005
  • During the cut and dismantling process of HANARO irradiated instrumented capsule(03M-06U), a little different phenomenon like a jamming was observed and occurred. So to release jamming between outer pipe and inner thermal media, the outer pipe will be cut piece by piece by capsule cutting machine installed in M2 hot cell until the outer pipe was eliminated or reduced as we could. It is assumed that this kind of problem was occurred following reasons: 1) This capsule has probably a problem during manufacturing process at shop before irradiation. 2) The gap between outer pipe and thermal media is not enough to meet design criteria for thermal expansion during irradiation at HANARO

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Study on the Promotion Plan of Pyeongtaek Port as the Hub in North East Asia - Focusing on Port Management of China and Japan - (동북아 무역 허브항으로서 평택항 활성화 방안에 관한 연구 - 중·일 항만관리를 중심으로 -)

  • KIM, Jae-Seong;PARK, Se-Hun
    • THE INTERNATIONAL COMMERCE & LAW REVIEW
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    • v.70
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    • pp.67-80
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    • 2016
  • As China, the world's work shop was transformed into consumption market intermediary products and expensive consumer goods are more in highly demand recently. These will tend to diffuse especially to the west coastal cities of China. The economic growth of China needs to develop hub port facilities more and more in these days. We don't need to explain value of hub port in international trade. Furthermore If we are to retain access convenience of merchant vessel we really must maintain hub ports in Korea. This paper aims to vitalize Pyeongtaek port in times of the Pan Yellow Sea in readiness for an increase of trade between Korean, China, and Japan absorbing economic effects. The Rise of China leads to increase of trade of Korea that make necessary to develop a big and wide port to Pan Yellow Sea times. There is a lot of competition to be a hub port to become a center of international trade in the Pan Yellow Sea market. We need to improve the surrounding environment or facilities and industry clusters flexibly of Pyeongtaek port. It will guide to cost cutting and to raise business efficiency. Ultimately Pyeongtaek port should maintain and make advance its competitiveness especially in the Pan Yellow Sea times.

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An Analysis of Environment-friendly Foods Purchase Behavior and Possibility on Entering Chinese Market on the consumers of Shanghai, China (친환경식품의 구매행태 및 중국진출 가능성 분석 - 중국 상하이의 소비자를 중심으로 -)

  • Ro, Chae-Yeong;Cho, Kook-Il;Ahn, Pyong-Ryol
    • Korean Journal of Organic Agriculture
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    • v.16 no.3
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    • pp.259-274
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    • 2008
  • This study was designed to analyze the possibility to enter the Chinese market aggressively by giving light on the factors which have effects on the continuous intention of Shanghai consumers to purchase environment-friendly foods, and the purchase of Korean environment-friendly foods. The objects of analysis were the 209 consumers living in Shanghai, China. As for the analysis method, the frequency, percentage, crossing analysis, $X^2$-test and logistic regression analysis were carried out, making use of SPSS PC+ 13.0. The study results are as follows. Firstly, it was identified that the decisive factors, such as good taste, health of family, freshness, food shop in a department store, international quality authentication, diversity of items and number of family members, had effects on the possibility that the consumers in Shanghai, China would purchase environment friendly foods continuously, showing the meaningful variables. Secondly, as for the decisive factors having effects on the possibility to buy Korean environment friendly foods continuously, it was identified that good taste, health of family, freshness and price cutting were the meaningful variables. Therefore, it is necessary that to set up a export promotion strategy to make the Shanghai consumers get interested in Korean environment-friendly foods and choose to buy the foods.

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