• 제목/요약/키워드: Cutting processing

검색결과 619건 처리시간 0.044초

PC를 이용한 철판 자동절단시스템 개발 (Development of PC Controled Automatic Cutting System)

  • 김상헌;정경렬
    • 한국정밀공학회지
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    • 제13권1호
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    • pp.29-37
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    • 1996
  • In this study, PC controlled CNC automatic cutting system is developed. Technological introduction of the control process and the computer programming has made possible not only the automatic control for cutting processing unit but also the easy-to-use graphic software that enables the cutting process. This program involves shape part drawing and amendment, pattern reading and saving, reading Autocad file, nesting process, kerf compensation, automatic cutting path generation, NC file conversion and motor control. Software is devided into 3 modules for easy work. First step enables drawing, amendment and pattern making, followed by automatic nesting and cutting path generation with kerf compensation. In the final step, drawing data is transmitted for the resulting automatic cutting processes. This software would be applicated in gas cutting and textile cutting so that it improves the productivity of cutting process.

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비철금속의 절삭성 평가를 위한 카오스 시뮬레이터의 구축 (Construction of Chaos Simulator for Cutting Characteristics Evaluation of Non-Ferrous Metals)

  • 이종대;윤인식
    • 한국안전학회지
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    • 제18권3호
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    • pp.22-28
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    • 2003
  • This study proposes the construction of chaos simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as fled rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed chaos simulator in this study can be used for cutting characteristics evaluation of non-ferrous metals.

엔드밀의 TiN 코팅조건과 절삭력 증가율과의 관계 (The relation of TiN coating condition of end-mill and cutting force increase rate)

  • 최석우;이위로;최광진;백영남
    • 한국표면공학회지
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    • 제34권4호
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    • pp.337-341
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    • 2001
  • TiN coating of high speed end mill is recently generalized. The study of coating layer using ion plating is mainly about the coating method and the why of the longer life of coated tools. In CNC machning process, metal cutting isn't carry out until the tools including the end-mill and so on are fractured. Namely, it is difficult precision processing when the cutting force of the cutting tool is near the limit the fracture cutting force. So, the estimate of the life by wear and fracture is important. Therefore, this study is about the method to estimate the capacity of the coating layer in relation to the tendency of cutting force and the influence of the cutting capacity of coated end-mill by the condition N2, Ar, temperature. The cutting length is in inverse proportion to the cutting force ratio. So, the life of the TiN coated end mill can be predicated by the ratio of the increase of the cutting force.

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구기자나무의 재식밀도 및 예취높이가 가공용 잎 생산에 미치는 영향 (Effects of Planting Density and Cutting Height on Production of Leaves for Processing Raw Materials in Goji Berry)

  • 백승우;이정;윤덕상;박영춘;이보희;손승완;주정일
    • 한국약용작물학회지
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    • 제28권2호
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    • pp.136-141
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    • 2020
  • Background: The leaves of the goji berry (Lycium chinense Mill.) are used as raw materials in processing and by replace fruits to some extent. The reason is that the leaves are cheaper, however, betaine content is higher than in the fruits. These experiments were conducted to determine the planting density and cutting height for producing a large number of leaves. Methods and Results: The cultivar 'Myeongan' with many branches was used. When the shoot height reached 50 cm - 70 cm, harvesting was possible four times a year. The time to next harvest was approximately 38 days after regeneration of new shoots. Leaf quantity was in the order of 1st > 2nd > 4th > 3rd harvest. Insect damage occurred during the third harvest in late July and early August, therefore, eco-friendly control was necessary. The total yield was higher at the planting density 60 cm × 30 cm than that of 60 cm × 20 cm or 60 cm × 40 cm. The yield at cutting for shoot height of 60 cm was increased by 6.3 percent compared to that of 50 cm, At the cutting height of 70 cm, harvest was difficult owing to hardening of stems and thorns. Betaine content, an indicator component of goji berry, was not significantly different according to planting densities and cutting height. Conclusions: The ideal cutting period to produce leaves of goji berry for processing is when the shoots grow to approximately 60 cm, and the leaves can be harvested 4 times a year. The dried-leaf yield was highest at the planting density of 60 cm × 30 cm.

스트레인게이지 타입 회전형 공구동력계 개발과 3축 정적 하중 검증 (Development of Strain-gauge-type Rotational Tool Dynamometer and Verification of 3-axis Static Load)

  • 이동섭;김인수;이세한;왕덕현
    • 한국기계가공학회지
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    • 제18권9호
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    • pp.72-80
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    • 2019
  • In this task, the tool dynamometer design and manufacture, and the Ansys S/W structural analysis program for tool attachment that satisfies the cutting force measurement requirements of the tool dynamometer system are used to determine the cutting force generated by metal cutting using 3-axis static structural analysis and the LabVIEW system. The cutting power in a cutting process using a milling tool for processing metals provides useful information for understanding the processing, optimization, tool status monitoring, and tool design. Thus, various methods of measuring cutting power have been proposed. The device consists of a strain-gauge-based sensor fitted to a new design force sensing element, which is then placed in a force reduction. The force-sensing element is designed as a symmetrical cross beam with four arms of a rectangular parallel line. Furthermore, data duplication is eliminated by the appropriate setting the strain gauge attachment position and the construction of a suitable Wheatstone full-bridge circuit. This device is intended for use with rotating spindles such as milling tools. Verification and machining tests were performed to determine the static and dynamic characteristics of the tool dynamometer. The verification tests were performed by analyzing the difference between strain data measured by weight and that derived by theoretical calculations. Processing test was performed by attaching a tool dynamometer to the MCT to analyze data generated by the measuring equipment during machining. To maintain high productivity and precision, the system monitors and suppresses process disturbances such as chatter vibration, imbalances, overload, collision, forced vibration due to tool failure, and excessive tool wear; additionally, a tool dynamometer with a high signal-to-noise ratio is provided.

철계 금속 마이크로 절삭 가공시 저온 환경에서의 버 발생에 관한 기초연구 (A Basic Study on Burr Formation of Micro Cutting Process with the Ferrous Metal at tow Temperature)

  • 김건희;김동준;손종인;윤길상;허영무;조명우
    • 소성∙가공
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    • 제18권2호
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    • pp.166-171
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    • 2009
  • In this paper, a basic study on micro cutting process with SM20C at low temperature environment was performed. In macro cutting fields, the cryogenic cutting process has been applied to cut the refractory metal but, the serious problem may be generated in micro cutting fields by the cryogenic environment. However, if the proper low temperature is applied to micro cutting area, the cooling effect of cutting heat is expected. Such effect can make the reduction of tool wear and burr formation. For verifying this possibility, the micro cutting experiment at low temperature was performed and SEM images were analyzed.

선삭가공에서 표면 거칠기에 미치는 냉각방법의 영향 (Effect of Cooling Method on Surface Roughness in Turning)

  • 김영덕
    • 한국기계가공학회지
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    • 제10권3호
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    • pp.87-93
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    • 2011
  • CNC lathe machining has been widely used for parts machining of vehicles, aircraft, ships, electronics, etc. because cost savings for shortening processing time and increasing productivity are great. In this study, the purpose is to investigate the effect of cooling methods such as oil mist, water-soluble cutting oils on the workpiece surface roughness with the cutting speed, cutting depth, tool nose radius and feed rate of CNC lathe machine as a parameter in the cutting process of the aluminum alloy 2024 which is used a lot recently on aircraft parts. It is found that oil mist is coolant and water-soluble cooled by cutting the experimental conditions, cutting speed and cutting depth without effecting the surface roughness value was constant.

선삭가공에 있어서 절삭저항의 신호처리와 그 응용에 관한 연구 (l) -절삭저항의 신호처리에 의한 Chip Form 감지- (A Study on the Signal Process of Cutting Forces in Turing Process and it's Application (l) -Chip Form monitoring through the Signal Process using Cutting Forces-)

  • 김도영;남궁석
    • 한국정밀공학회지
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    • 제6권4호
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    • pp.61-70
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    • 1989
  • A new analytical method is proposed to monitor the chip form of cutting forces applying the techinque of signal process. Cutting experiments are carried out under various cutting conditons and cutting forces are measured in-processing through Tool Dynamometer. In this report, auto-correlation functions, frequency characteristics of dynamic force, high frequency distribution and Peak/RMS values are calculated from the measured cutting forces, and the concept of method is also discussed. The experimental results show that six types of the form of chips are possible to classify from the signal of cutting forces not related to cutting conditions.

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Underwater Laser Cutting of Thick Stainless Steel in Various Cutting Directions for Application to Nuclear Decommissioning

  • Shin, Jae Sung;Oh, Seong Y.;Park, Seung-Kyu;Kim, Taek-Soo;Park, Hyunmin;Lee, Jonghwan
    • 방사성폐기물학회지
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    • 제19권3호
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    • pp.279-287
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    • 2021
  • For application in nuclear decommissioning, underwater laser cutting studies were conducted on thick stainless-steel plates for various cutting directions using a 6 kW fiber laser. For cutting along the horizontal direction with horizontal laser irradiation, the maximum cutting speed was 110 mm·min-1 for a 48 mm thick stainless-steel plate. For cutting along the vertical direction with horizontal laser irradiation, a maximum speed of 120 mm·min-1 was obtained for the same thickness, which confirmed that the cutting performance was similar but slightly better. Moreover, when cutting with vertically downward laser irradiation, the maximum cutting speed was 120 mm·min-1 for a plate of the same thickness. Thus, the cutting performance for vertical irradiation was nearly identical to that for horizontal irradiation. In conclusion, it was possible to cut thick stainless-steel plates regardless of the laser irradiation and cutting directions, although the assist gas rose up due to buoyancy. These observations are expected to benefit laser cutting procedures during the actual dismantling of nuclear facilities.

생선 가공 자동화 시스템을 위한 RANSAC 기반 지느러미 절단선 검출 기법 (Fin Cutting Line Detection Technique based on RANSAC for Fish Cutting Automation System)

  • 장용훈;박창현
    • 정보과학회 논문지
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    • 제43권3호
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    • pp.346-352
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    • 2016
  • 어업에서는 분류와 가공작업에 많은 작업자가 필요할 뿐만아니라 실제 현장의 작업들이 대부분 수작업으로 진행되고 있다. 이러한 이유로 작업량과 안정성의 향상을 위해 작업장에서는 자동화 시스템이 필요하다. 본 논문에서는 지느러미 절단 자동화 시스템을 위해서 RANSAC(RANdom SAmple Consensus) 기반 지느러미 절단선 검출 기법을 제안한다. 지느러미 절단선 검출을 위해 먼저 하이패스필터(high pass filter)를 이용하여 윤곽선을 검출한 뒤 잡음필터의 파라미터와 임계값을 조절하여 몸통과 지느러미의 경계를 검출한다. 그리고 RANSAC을 이용해 최적의 지느러미 절단선을 검출한다. 제안한 기법으로 가자미 50여 마리의 샘플에 대해서 실험한 결과 약 90%의 절단선 검출 정확도를 보였다.