• Title/Summary/Keyword: Cutting process model

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Supply Route Analysis and Performance Evaluation of Dental High-Speed Air Turbine Handpiece (치과용 고속 에어터빈 핸드피스의 공급관로 분석 및 성능평가)

  • Han, Myung-Chul;Kim, Jung-Kwan;Choi, Myoung-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.1
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    • pp.80-88
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    • 2011
  • The dental high-speed air turbine handpiece is one of the most popular devices that have been widely used as the main means of cutting tooth structure and restorative material in dentistry. In consideration of usage and marketability of the dental handpiece, it is obviously worthy of investigating it. The goal of this paper is to establish the relationship between the air turbine speed and the supply route inside the handpiece. To do this, the Computational Fluid Dynamics(CFD) tool, Fine$^{TM}$/Turbo is used and the optimal supply route position is suggested from the simulation results. In addition, as an attempt for domestic product, the reverse engineering process of a high speed dental handpiece by 3D X-Ray CT equipment and wire cutting is presented for the Mark II model in NSK. In doing so, the 3D modeling of the handpiece parts is carried out with CATIA V5, and the interference between parts is examined. Finally, the result of performance test for the prototype produced in this research is presented.

Minimization of Surface Roughness for High Speed Machining by Surface Fitting (곡면 Fitting을 이용한 고속가공 표면거칠기의 최소화)

  • Jung Jong-Yun;Cho Hea-Young;Lee Choon-Man;Moon Dug-Hee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.27 no.2
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    • pp.37-43
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    • 2004
  • High speed machining is a machining process which cuts materials with the fast movement and rotation of a spindle in a machine tool. It reduces machining time because of the high feed and the high speed of a spindle. In addition it gets rid of post processes for high precision machining. When the high speed machining is applied to especially hardened steel, operators should select the proper parameters of machining. This can produce machining surfaces which is qualified with good surface roughness. This paper presents a method for selecting machining parameters to minimize surface roughness with high speed machining in cutting the hardened steels. Experimental data for surface roughness are collected in a machining shop based on the cutting feed and the spindle rotation. The data fits in hi-cubic polynomial surface of mathematical form. From the model this research minimize the surface roughness to find the optimal values of the feed and the spindle speed. This paper presents a program which automatically generates optimal solutions from the raw data of experiments.

Sketch-based Solid Prototype Modeling System with Dual Data Structure of Point-set Surfaces and Voxels

  • Takeuchi, Ryota;Watanabe, Taichi;Yamakawa, Soji
    • International Journal of CAD/CAM
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    • v.11 no.1
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    • pp.18-26
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    • 2011
  • This paper proposes a new solid-shape modeling system based on a lusterware-image illustration. The proposed method reconstructs a three dimensional solid shape from a set of rough sketches that are typically drawn in the early stages of the design process. The sketches do not have to be strictly accurate, and this tolerance to the roughness of the input sketches is one of the major advantages of the proposed method. The proposed system creates an initial shape based on the silhouette of the input lusterware-images. Then the user can edit the initial shape with intuitive cutting and dishing-up operations, which are based on sketching user interface. To achieve the goal, the system retains the geometric model with two representations: a point-set data and a volume data. This dual data structure allows the program to create an initial shape from the input images with little computational cost, and the user can apply cutting and dishing-up operations without substantially increasing computational and memory requirements. In this research, we have tested the proposed system by reconstructing solid models of some mechanical parts from rough sketches. The experimental results indicate that the proposed method is useful for the prototyping of a solid shape.

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Packing placement method using hybrid genetic algorithm for segments of waste components in nuclear reactor decommissioning

  • Kim, Hyong Chol;Han, Sam Hee;Lee, Young Jin;Kim, Dai Il
    • Nuclear Engineering and Technology
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    • v.54 no.9
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    • pp.3242-3249
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    • 2022
  • As Kori unit 1 is undergoing the decommissioning process, estimating the disposal amount of waste from the decommissioned nuclear reactor has become one of the challenging issues. Since the waste disposal amount estimation depends on the packing of the waste, it is highly desirable to optimize the waste packing plan. In this study, we developed an efficient scheme for packing waste component segments. The scheme consists of 1) preparing three-dimensional models of segments, 2) orienting each segment in such a way to minimize the bounding box volume, and 3) applying hybrid genetic algorithm to pack the segments in the disposal containers. When the packing solution converges in the algorithm, it comes up with the number of containers used and the placement of segments in each container. The scheme was applied to Kori-1 reactor pressure vessel. The required number of containers calculated by the developed scheme was 24 compared to 42 that was the estimation of the prior packing plan, resulting in disposal volume savings by more than 40%. The developed method is flexible for applications to various packing problems with waste segments from different cutting options and different sizes of containers.

Comparison of artificial intelligence models reconstructing missing wind signals in deep-cutting gorges

  • Zhen Wang;Jinsong Zhu;Ziyue Lu;Zhitian Zhang
    • Wind and Structures
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    • v.38 no.1
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    • pp.75-91
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    • 2024
  • Reliable wind signal reconstruction can be beneficial to the operational safety of long-span bridges. Non-Gaussian characteristics of wind signals make the reconstruction process challenging. In this paper, non-Gaussian wind signals are converted into a combined prediction of two kinds of features, actual wind speeds and wind angles of attack. First, two decomposition techniques, empirical mode decomposition (EMD) and variational mode decomposition (VMD), are introduced to decompose wind signals into intrinsic mode functions (IMFs) to reduce the randomness of wind signals. Their principles and applicability are also discussed. Then, four artificial intelligence (AI) algorithms are utilized for wind signal reconstruction by combining the particle swarm optimization (PSO) algorithm with back propagation neural network (BPNN), support vector regression (SVR), long short-term memory (LSTM) and bidirectional long short-term memory (Bi-LSTM), respectively. Measured wind signals from a bridge site in a deep-cutting gorge are taken as experimental subjects. The results showed that the reconstruction error of high-frequency components of EMD is too large. On the contrary, VMD fully extracts the multiscale rules of the signal, reduces the component complexity. The combination of VMD-PSO-Bi-LSTM is demonstrated to be the most effective among all hybrid models.

APPLICATION OF DISTINCT ELEMENT METHOD TO SIMULATE MACHINE-SOIL INTERACTIONS

  • Oida, A.;Momozu, M.;Ibuki, T.;Nakashima, H.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.117-123
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    • 2000
  • Using the modified DEM (Discrete Element Method), which we proposed in order to improve the accuracy of the simulation, soil behavior and reaction by lugs of rotating wheel and a soil cutting process by a high speed blade were calculated and compared with experimental data. The DEM is one of computational mechanics, where the object body is supposed as an assembly of small particles called elements and not a continuum as in the case of FEM. We can easily treat some discrete phenomena such as cracking, separating and sliding by the DEM. We had to modify the original mechanical model, which induced too free movement of elements, adding a tension spring, which would display the role of soil adhesion. The results of DEM simulations were successful from both the soil behavior and reaction points of view.

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Research on Die Machining using 3D Printing and CAM System (3D 프린팅시스템과 CAM시스템을 활용한 금형가공에 관한 연구)

  • Han, Kyu-Taek
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.91-98
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    • 2014
  • The purpose of this research is to investigate optimum machining conditions to improve the quality of die using the CAD/CAM system(Power Shape/Power Mill) and 3D printing. Surface roughness is widely used as an index for processing degree of accuracy. The Power Shape was used to model the shape of product. And the model shape is confirmed by 3D printing system(BFB-3000). Also, tool path and NC-codes were generated using Power Mill. Finally, the product was cut using CNC machine(NBS-2025). The cutting time and surface roughness were measured by measuring instrument. And then this process was repeated by changing the conditions to find optimal machining conditions. The surface roughness behavior with regard to specific factors were analyzed. Through this study, the optimal machining condition can be obtained.

A Study on the Machining Operations Planning for the Flexible Machining Process (유연한 절삭가공을 위한 절삭가공계획에 관한 연구)

  • Chang, Yoonsang
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.7
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    • pp.99-107
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    • 1997
  • An algorithm is developed to find optimal machining parameters for multiple machining environments. The cutting rate-tool life (R-T) characteristic curve presents the general loci of optima and is useful for the flexible machining operations planning. The R-T characteristic curve for the machining economics prob- lems with linear-logarithmic tool lofe model may be determined by applying sensitivity analysis to log-dual problems. Three cases of the change of machining environments are considered. An end milling example is constructed to illustrate the algorithm.

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Data Type-Tolerant Component Model: A Method to Process Variability of Externalized Data (데이터 타입 무결성 컴포넌트 모델 : 외부화된 데이터 가변성 처리 기법)

  • Lim, Yoon-Sun;Kim, Myung;Jeong, Seong-Nam;Jeong, An-Mo
    • Journal of KIISE:Software and Applications
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    • v.36 no.5
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    • pp.386-395
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    • 2009
  • Business entities with which most service components interact are kind of cross-cutting concerns in a multi-layered distributed application architecture. When business entities are modified, service components related to them should also be modified, even though they implement common functions of the application framework. This paper proposes what we call DTT (Data Type-Tolerant) component model to process the variability of business entities, or externalized data, which feature modern application architectures. The DTT component model expresses the data variability of product lines at the implementation level by means of SCDTs (Self-Contained Data Types) and variation point interfaces. The model improves the efficiency of application engineering through data type converters which support type conversion between SCDTs and business entities of particular applications. The value of this model lies in that data and functions are coupled locally in each component again by allowing service components to deal with SCDTs only instead of externalized business eutities.

Determination of Development Strategy for a Pepper Harvester (고추수확기의 개발방향 설정)

  • 이종호;박승제;김철수;이중용;김명호;김용현
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.22-35
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    • 1995
  • Pepper is the most important horticultural plant in Korean farm. Pepper harvesting has been known to be the most difficult process in pepper cultivation so that demand for mechanization is strong. In a research to develop a pepper harvesting machine performance and capacity of the harvester should be determined based on both economical feasibility and machine design concept. In order to accomplish an economical analysis of the pepper harvester, a mathematical model for comparing manual harvesting cost to machine harvest cost was developed. Validity of the model depends on the data used in the model. Economical information for the model variables was acquired from the result of farm survey on pepper cultivation technique and economics of pepper farmer. Technical information on pepper harvester were also collected through literature review and analyzed. Based on the economical analysis and synthesis of the technical information on pepper harvesters, its performance and capacity were determined. The operating performances of the harvester such as cutting, conveying, flipping, pepper removing and post-processing (sorting) were determined. Daisy capacity of the machine was determined to be 0.41 ha. A pepper harvester with the suggested capacity was economically feasible if the price of pepper harvester, pepper recovery ratio and service life of harvester were about 6 million won, 80%, and 4 years, respectively.

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