• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.5
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• pp.17-24
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• 2001

Recently, the requirements for high precision and efficiency machining are gradually increased to raise international competitiveness at the industrial fields of die and molds. This trend had made effects on the industrial fields in Korea and which needs fur studying of high precision and efficiency machining. This study is to investigate the effects of the non-out of end mill in the external cylindrical machining operated by solid carbide end mills with Al-alloy in high speed machining center relating to high spindle revolution and frost fred per minute on the dimensional precision, roundness of workpiece. From the results of experimentations followings are obtained; when Al-alloy is processed by the external cylindrical cutting of end milling through the high speed revolution, if the spindle revolution is higher relating to radial depth of cut, feed per tooth in very lower situation, finally, productivity can be raised because high precision and quality products are machined high efficiently.

• Asian-Australasian Journal of Animal Sciences
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• v.28 no.6
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• pp.807-815
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• 2015

The present study aimed at evaluating the intensity of Tifton 85 conditioning using a mower conditioner with free-swinging flail fingers and storage times on dehydration curve, fungi presence, nutritional value and in vitro digestibility of Tifton 85 bermudagrass hay dry matter (DM). The dehydration curve was determined in the whole plant for ten times until the baling. The zero time corresponded to the plant before cutting, which occurred at 11:00 and the other collections were carried out at 8:00, 10:00, 14:00, and 16:00. The experimental design was randomised blocks with two intensities of conditioning (high and low) and ten sampling times, with five replications. The high and low intensities related to adjusting the deflector plate of the free iron fingers (8 and 18 cm). In order to determine gas exchanges during Tifton 85 bermudagrass dehydration, there were evaluations of mature leaves, which were placed in the upper middle third of each branch before the cutting, at every hour for 4 hours. A portable gas analyser was used by an infrared IRGA (6400xt). The analysed variables were photosynthesis (A), stomatal conductance (gs), internal $CO_2$ concentration (Ci), transpiration (T), water use efficiency (WUE), and intrinsic water use efficiency (WUEi). In the second part of this study, the nutritional value of Tifton 85 hay was evaluated, so randomised blocks were designed in a split plot through time, with two treatments placed in the following plots: high and low intensity of cutting and five different time points as subplots: cutting (additional treatment), baling and after 30, 60, and 90 days of storage. Subsequently, fungi that were in green plants as well as hay were determined and samples were collected from the grass at the cutting period, during baling, and after 30, 60, and 90 days of storage. It was observed that Tifton 85 bermudagrass dehydration occurred within 49 hours, so this was considered the best time for drying hay. Gas exchanges were more intense before cutting, although after cutting they decreased until ceasing within 4 hours. The lowest values of acid detergent insoluble nitrogen were obtained with low conditioning intensity after 30 days of storage, 64.8 g/kg DM. The in vitro dry matter of Tifton 85 bermudagrass did not differ among the storage times or the conditioning intensities. There was no fungi present in the samples collected during the storage period up to 90 days after dehydration, with less than 30 colony forming units found on plate counting. The use of mower conditioners in different intensities of injury did not speed up the dehydration time of Tifton 85.

• International Journal of Precision Engineering and Manufacturing
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• v.6 no.1
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• pp.51-58
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• 2005

The development of the high-efficiency machine-tools equipment and new cutting tool materials with high hardness, heat- and wear-resistance has opened the way to application of high-speed cutting process. The basic argument of using of high-speed cutting processes is the reduction of time and the respective increase of machining productivity. In this sense, the spindle units may be regarded as one of the most important units, directly affecting many parameters of high-speed machining efficiency. One of the possible types of spindle units for high-speed cutting is the air-bearing type. In this paper, we propose the mathematical model of the dynamic behavior of the air-bearing spindle. To provide the high-level of speed capacity and spindle rotation accuracy we need the adequate model of "spindle-bearings" system. This model should consider characteristics of the interactions between system components and environment. To find the working characteristics of spindle unit we should derive the equations of spindle axis movement under the affecting factors, and solve these equations together with equations which describe the behavior of lubricant layer in bearing (bearing stiffness equations). In this paper, the three influence coefficients are introduced, which describe the center of spindle mass displacement, angle of shaft rotation around the axes under the unit force application and that under the unit torque application. These coefficients are operated in the system of differential equations, which describes the spindle axis spatial movement. This system is solved by Runge-Kutta method. Obtained trajectories and amplitude-frequency characteristics were then compared to experimental ones. The analysis shows good agreement between theoretical and experimental results, which confirms that the proposed model of air-bearing spindle is correctis correct

• Industry Promotion Research
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• v.4 no.2
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• pp.1-8
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• 2019

This research is a technology for cutting the insulation of the busbar (busbar) installed in the distribution panel or switchboard, the results of the study, first, the cutting unit and frame of the cutting unit including a housing attached to the upper and lower cutters, respectively Busbar coating laser cutting machine is installed on the top, characterized by consisting of a stopper for adjusting the coating cutting distance of the busbar. Second, the frame is installed with the guide bar in the longitudinal direction at the top so as to be located at the rear side end of the table, the post is installed vertically at the front and rear at the upper middle part, respectively, and cut to the table at the outer side of the front post. It is characterized by the formation of holes. Third, the supporter is fixedly installed on the upper part of the guide bar arranged in the frame, and is characterized by consisting of a cylinder and a support plate. The meaning of this study is to prevent the safety accidents of workers, to improve the efficiency of cutting work, and to prevent the occurrence of scratches on the surface of the busbar.

• International Journal of Precision Engineering and Manufacturing
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• v.3 no.4
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• pp.31-36
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• 2002

A continuous tool-path, that is to cut continuously with the minimum number of cutter retractions during the cutting operations, is developed in order to minimise the fluctuation of cutting load and the possibility of chipping on the cutting edge in HSM (high-speed machining). This algorithm begins with the offset procedure along the boundary curve of the sculptured surface being machined. In the of offset procedure, the offset distance is determined such that the scallop height maintains a constant roughness to ensure higher levels of efficiency and quality in high-speed machining. Then, the continuous path is generated as a kind of the diagonal curve between the offset curves. This path strategy is able to connect to neighbor paths without cutter retractions. Therefore, the minimum tool retraction tool-path can be generated And, it allows the sculptured surface incorporating both steep and flat areas to be high-speed machined.

• Tribology and Lubricants
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• v.22 no.4
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• pp.225-229
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• 2006

The issue with the drainpipe now a day is that they are laid underground. Causing us to perform additional work to repair, such as digging up the ground and peeling off the insulator that surrounds the pipe. And such series works are difficult that concession appears from government and municipal office. However, if we can save time and money. Performance of piping robot that we are studied in existing session through fixing unit and improvement of cutting bit shorten and wished to heighten work efficiency. And we are trying to develop a unit that can cut up the projecting parts which connects with the interior part of the drainpipes.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.5
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• pp.76-81
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• 2012

The continuing demand for increasingly slimmer and brighter liquid crystal display(LCD) panels has led to an increased focus on the role of the light guide panels(LGPs) or optical films that are used to obtain diffuse, uniform light from the backlight unit(BLU). And the most basic process in the production of such BLU components is the micromachining. LCD BLUs comprise various optical elements such as a LGP, diffuser sheet, prism sheet, and protector sheet with micro patterns. High aspect ratio patterns are required to reduce the number of sheets and enhance light efficiency, but there is a limit to the aspect ratio achievable for a given material and cutting tool. Therefore, this study comprised a series of experimental evaluations conducted to determine the machining feasibility in microcutting various aspect ratio patterns on electroless nickel plated die materials when using single-crystal diamond tools. Cutting performance was evaluated at various cutting speeds and depths of cut using different machining methods and machine tools.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.5
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• pp.8-12
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• 2012

Recently, a wide range of industrial production area has a competitive advantage through cost reduction. Moreover with the development of industrial technology, base material and cutting tool help the machining technology. But most of the machining enterprises have not hold the R&D facilities and human resources. This mainly disturbs the industrial development and th increase of production efficiency. Especially in the interrupted machining process, it showed different behavior with continuous machining process. So it needs to research and develop the tool life and tool wear mechanism analysis.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.32 no.1
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• pp.79-84
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• 2009

In this paper, a best-first branch and bound algorithm based upon the bottom-up approach for the unweighted unconstrained two-dimensional cutting problem is proposed to find the optimal solution to the problem. The algorithm uses simple and effective methods to prevent constructing duplicated patterns and reduces the searching space by dividing the branched node set. It also uses a efficient bounding strategy to fathom the set of patterns. Computational results are compared with veil-known exact algorithms and demonstrate the efficiency of the proposed algorithm.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.8
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• pp.81-87
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• 1998

High-speed machining is one of the most effective technologies to improve productivity. Because of the high speed and high feedrate, high-speed machining can give great advantages for the machining of dies and molds. In this paper, high-speed machining for HP-4 die material was carried out with a coated tungsten carbide ball endmill. In the high-speed machining, the cutting force and surface roughness of workpiece show various characteristics in different cutting conditions. Especially, the surface roughness of the workpiece depends largely on pick feed and feed-per-revolution of the ball endmill. In the condition where pick feed and feed-per-revolution are equal, better surface roughness is measured. By obtaining good surface roughness at high speed, efficiency of machining can be increased.