• Title/Summary/Keyword: Cutting automation

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Eco-friendliness Evaluation of a Low-Noise and Dust-Recovery Type Pavement Cutter (저소음·분진회수형 도로절단기의 친환경성 평가)

  • Kim, Kyoon Tai
    • Ecology and Resilient Infrastructure
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    • v.8 no.4
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    • pp.194-203
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    • 2021
  • With the recent increase in maintenance works on water and sewer pipes as well as district heating supply pipes, pavement cutting work using pavement cutter is on the rise. The pavement cutting operation generates considerable dust (cutting sludge) as well as noise; therefore, it is necessary to apply eco-friendly technologies that have low noise and dust recovery capability. Thus far, various equipment for recovering dust have been developed; however, there is a limitation in that the environmental friendliness is not quantified. Therefore, in this study, we developed a low-noise, dust-recovery type pavement cutter that can fundamentally remove the causes of environmental hazards such as noise and dust and evaluated the eco-friendliness of the pavement cutting process performed by this cutter. To this end, an integrated water cooling-sludge recovery system composed of a vacuum device and a sludge suction unit was developed, and the developed system was applied to a pavement cutter. Subsequently, the developed equipment was applied to the test bed, and data related to its eco-friendliness were collected and evaluated. The results showed that the cutting sludge recovery rate of the developed equipment was greater than 83%, the noise level was approximately 82 - 83 dB, and the sound power level was 115 dB. The results of this study will be used as basic data to develop improved pavement cutters in the future with improved cutting sludge recovery performance and lower noise.

Development of a Tool for Automation of Analysis of a Spindle System of Machine Tools (공작기계 주축 시스템의 해석 자동화를 위한 툴 개발)

  • Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.2
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    • pp.121-126
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    • 2015
  • In this research, a tool was developed for the rapid performance of three-dimensional finite element analysis (3D FEA) of a machine tool spindle system made of a shaft and bearings. It runs the FEA with data, such as the bearing stiffness and the coordinates of the points, to define the section of the shaft, bearing positions, and cutting point. developed for the spindle system and then implemented with the tool using an object-oriented programing technique that allows the use of the objects of the CAD system used in this research. Graphic user interfaces were designed for a user to interact with the tool. It provides rapid evaluation of the design of a spindle system, and therefore, it would be helpful to identify a near optimal design of a spindle system based on, say, static stiffness with design changes and, consequently, FEA.

Chip breaker mechanism with double step grooves (이단홈형 칩브레이커의 메카니즘)

  • 이우영;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.6
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    • pp.1005-1013
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    • 1987
  • For the factory automation and unmanned machine operation, it is very important to manufacture highly reliable and efficient chip breakers for optimal chip control. In this research, using the CALMA CAD/CAM SYSTEM, the manufacturing process of 3-dimensional chip breakers is established. Using the results of the cutting test of the selected chip breakers with double-step grooves, the chip breaking mechanism is schematically analysed. An expression for the chip breaking relation is derived which considers chip material behavior following LUDWIK's stress-strain curve, chip breaking criterion and the shape of chip breakers. This contains the thickness of chip, the radius of chip curl, and the mechanical properties of chip materials. It is found that the expression agrees very closely with the experimental results.

A Study on the Actual Condition of Using Sewing Machine for Women's Wear Supplicers(I) - Focused on Possession and Idleness Circumstances - (숙녀복(淑女服) 봉제업체(縫製業體)의 봉제기기(縫製機器) 운용실태(運用實態) 연구(硏究)(I))

  • Kim, Eun-Hee;Sohn, Hee-Soon
    • Journal of Fashion Business
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    • v.2 no.2
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    • pp.46-53
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    • 1998
  • The purpose of this study is to survey and analyze the conditions and automation of sewing machines and thereby, address the problems and their solutions to help local sewn products enhance their international competitiveness. The results of study can be summarized as follows : 1. It was found that most of the sample companies were getting smaller scale or pettier in terms of capital, number of employees or scale of factory. The interest in facility investment was relatively higher, which suggests high interest of our sewing companies in facility investment. 2. Most of the sample companies were well equipped with the essential and several auxiliary sewing machines, but poorly equipped with the special or automated sewing machines. 3. The ratio of idle machines was highest in sewing work, compared with cutting or finishing work, primarily due to decreased orders, aging machines or reduced manpower.

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신경회로망을 이용한 채터진동의 인프로세스 감시

  • Park, Chul;Kang, Myung-Chang;Kim, Jung-Suk
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.70-75
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    • 1993
  • Chatter vibration is an unwanted phenomenon in metal cutting and it always affects surface finish, tool life machine life and the productivity of machining process. The In-process monitoring & control of chatter vibration is necessarily required to automation system. In this study, we constructed the multi-sensing system using Tool Dynamometer,Accelerometer and AE(Acoustic Emission) sensor for the credible detection of chatter vibration. And a new approach using a neural network to process the features of multi-sensor for the recognition of chatter vibration in turning operation is proposed. With the back propagation training process, the neural network memorize and classify the feature difference of multi-sensor signals.

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A 3-D trimming system for bias-cut apparels (고감성 의류제조를 위한 3-D 입체 트리밍 시스템)

  • 김주용
    • Proceedings of the Korean Society for Emotion and Sensibility Conference
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    • 2003.05a
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    • pp.19-22
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    • 2003
  • 경사의 사선방향으로 절단하여 봉제된 바이어 컷 직물로 제조된 의류는 일반 의류와 달리 우아한 외관을 타나낸다. 이 직물의 단점은 형태안정성이 나빠서 완전제품의 형태가 패턴의 형의 형태와 다른 모양을 나타내는 경우가 많으며, 특히 밑단 부분이 불균일하게 쳐지므로, 가지런히 절단하는 트리밍공정을 부가적으로 거치게 된다. 현재의 봉제 공정에서는 트리밍 단계를 모두 숙련공들의 수작업에 의존한 평면 커팅 방법으로 수행하기 때문에 작업자의 피로도에 따라 불량품이 양산되고 그에 따른 소비자들의 불만 요인도 높아지므로, 본 연구에서는 치수 조절 마네킹을 제조하여 실제 의복 착용 상태를 그대로 재현 한 후, 회전시키면서 스스로 회전하는 자동 커터에 의해서 공간상에서 트리밍 하는 3-D 입체 시스템을 개발하였다. 이 시스템에 의하여 제조된 의류는 트리밍 라인이 균일하고 매끄러우며, 안감이 밖으로 밀려나오는 경우가 없어 외관상 품위가 있는 외관을 나타내었다. 또한 수작업에 비하여 제조 속도가 훨씬 빠르므로 봉제 후공정에서의 의류 제조 시간을 획기적으로 단축하는 신속 생산 시스템의 요소로서 충분히 사용될 수 있는 가능성을 나타낸다.

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Selection of chip breaker based on the experiment (실험적 방법에 기초한 칩브레이크 선정)

  • 전준용;허만성;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.271-275
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    • 1995
  • Chip control is a major problem in automatic machining process, especially in finish operation. Chip breaker is one of the important factors to be determined for the scheme of chip control. As unbroken chips are grown, there deteriorate quality of the surface roughness and process automation can be carried out. In this study, to get rid of chip curling problem while turning internal hole, optimal chip breaker is selected form the experiment. The experiment is planned with Taguchi's method that is based on the orthogonal arrary of design factor. From the respose table, cutting speed, feedrate, depth of cut, and tool geometry are major factors affecting chip formation. Then, optmal chip breaker is selected and this is verified good enough for chip control from the experiment.

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A Research on the Proposal of U-Pavilion Adopted in Korean Residential Development

  • Yun, YongGib
    • Architectural research
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    • v.15 no.1
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    • pp.1-8
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    • 2013
  • Over the past two decades following the 1990s, South Korea's IT industry has developed rapidly. In keeping with this trend, the architectural and urban planning sectors have also converged with IT and achieved advancement in new directions. This evolution includes a variety of conceptual terminologies such as 'home automation', ''home network', 'smart home, and 'ubiquitous-city'. However, smart homes and U-cities simply represent a conceptual extension of home networks, and there is little real difference in the technologies involved. In particular, U-cities remain focused on infrastructure rather than on the development of specific content; consequently, they have failed to demonstrate distinctive features to clearly differentiate themselves from conventional cities. In such a context, this research aims at the proposal of a 'ubiquitous pavilion' as a component of the efforts to develop a range of architectural contents that utilize ubiquitous technologies. By grafting the pavilion, one of the most basic forms in architecture, with cutting-edge ubiquitous technologies, this paper intends to suggest a multi-purpose architectural space readily and simply available not only in newly emerging U-cities, but to conventional cities as well.

A Study on CNC Machine Tool Wear using AE Sensor (AE 센서를 이용한 CNC 공작기계의 절삭공구 마모에 관한 연구)

  • 정수일;정재수;김광태
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.241-248
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    • 2000
  • Increased complexity of products and their manufacturing processing demans higher quality control and monitoring than ever before. Therefore, flexible automatization or flexible manufacturing systems (FMS) offer numerous advantages over alternative manufacturing methods. In this state, a in-process monitoring is one of the important flexible automation system. And as use of NC and CNC machine tool has been increasing, cutting work has automating and it is necessary to develop the automatic production system combined a couple of machine tool. Thus, in this paper to search examination it can measure the tool wear and the tool life and can be more practical research subject.

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Influence of Cropped Initial Billet Shape on the Dimensional Tolerance and Tool Life (크로핑 된 초기소재 형상이 금형수명 및 제품의 정밀도에 미치는 영향)

  • Lee D. J.;Kim D. J.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.86-89
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    • 2000
  • In cold forging by multi stage former, crowing process is important process for the high production rate and automation of forging process. But various cropping defects occur in cropping process such as orthogonality, ovality and unevenness, etc. These defects have harmful effects on the dimensional tolerance of products and tool life. So in this study, the cropping experiment is performed to examine influence of cropping process variables(clearance, cutting velocity, H/D) on occurrence of crowing defects and optimum process variables are selected, and then FE analysis is performed to verify influence of these defects on dimensional tolerance and tool life.

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