• 대한기계학회논문집
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• 제13권3호
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• pp.433-442
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• 1989

본 연구에서는 볼 엔드 밀 절삭실험을 통하지 않고 일반적인 선삭가공 등에서 쉽게 구할 수 있는 2차원 절삭 데이터를 이용하여 볼 엔드 밀의 기하학적 형상 및 절삭조건이 주어졌을 때 모든 볼 엔드 밀 가공에서의 절삭기구를 해석하고 절삭력 모델을 구하고자 한다. 이를 위하여 볼 엔드 밀의 기하학적 특성 및 절삭 조건 등을 분석하고, 미소절삭날터를 이용한 3차원 절삭해석방법을 적용하여 미소 절삭력을 구하고 이들의 합력으로서 절삭력을 계산한다.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1995년도 추계학술대회 논문집
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• pp.60-63
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• 1995

The behavior of the work materials in the chip-tool interface in extremely high strain rates and temperatures is more that of viscous liquids than that of normal solid metals. In these circumstances the principles of fluid mechanics can be invoked to describe the metal flow in the neighborhood of the cutting edge. In the present paper an Eulerian finite element model is presented that simulates metal flow in the vicinity of the cutting edge when machining a low carbon steel with carbide cutting tool. The work material is assumed to obey visco-plastic (Bingham solid) constitutive law and Von Mises criterion. Heat generation is included in the model, assuming adiabatic conditions within each element. the mechanical and thermal properties of the work material are accepted to vary with the temperature. The model is based on the virtual work-stream function formulation, emphasis is given on analyzing the formation of the stagnant metal zone ahead of the cutting edge. The model predicts flow field characteristics such as material velocity effective stress and strain-rate distributions as well as built-up layer configuration

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.1010-1015
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• 2008

The rapid wear rate of cutting tools due to high cutting temperature is a critical problem to be solved in machining of hardened steel. Application of cutting fluid influences the performance of machining because of its lubrication and cooling actions. But, the environmental concerns call for the reduced use of cutting fluids in machining operations. Near-dry machining such as minimum quantity lubrication is regarded as one of the solutions to this difficulty. In the present work, cutting fluid was applied as a high velocity jet at the machining zone continuously at an extreme low rate using a fluid application system developed namely Electro Static Lubrication (ESL) during drilling of hardened steel. The performance of ESL has been compared with that of dry and MQL (minimum quantity lubrication) machining.

• 반도체디스플레이기술학회지
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• 제18권4호
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• pp.62-68
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• 2019

The optoelectronic display units such as TFT-LCD or OLED require many thin optical plastic films and their mass manufacturing processes employ CO2 laser cutting of those thin films in a large quantity. However, laser film cutting could generate fume particles through melt shearing, vaporization, and chemical degradation and those particles could be of great concern for film surface contamination. In order to appreciate the fume particle dispersion behaviors in laser film cutting, this study relies on random particle simulations by probabilistic distributions of particle size, ejection velocity and angles coupled with Basset-Boussinesq-Oseen model of particle trajectory in low Reynolds number flows. Here, up to one million particles of random sampling have been tested to effectively show fume particles dispersed on the film surface. The computational results could show that particular range of fume particle size could easily disperse into the pixel region of processed optical films.

• 화약ㆍ발파
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• 제38권2호
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• pp.13-21
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• 2020

철골 구조물의 발파해체에 사용하는 성형폭약은 국내외 사용이 제한적이거나 수급이 불가능한 경우가 많이 발생하며, 기존의 선형 성형폭약은 규모가 크고, 강재의 두께가 두꺼운 철골 구조물을 절단하기 위한 충분한 절단 성능을 확보하지 못하였다. 이러한 문제를 해결하기 위해 고폭속, 고압력의 산업용 폭약을 사용하여 금속제트를 발생시켜 절단 할 수 있는 장치가 필요하다. 본 연구에서는 철골 구조물의 발파해체에 적용하기 위해 3가지 타입의 장약용기를 제작하였다. 절단 성능 실험을 통해 다양한 두께의 H형 강재와 강판에 대한 절단 성능을 평가하였고, 실험결과 충분한 절단성능을 확인하였다.

• 멤브레인
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• 제6권4호
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• pp.219-226
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• 1996

본 연구에서는 2축 회전판형 한외여과막 모듈의 순수투과율 예측모델과 1% 절삭유의 분리특성 및 투과율 예측모델을 유도하였다. 2축 RDM은 한외여과막(UOP사, 직경 0.22m)을 씌운 같은 크기의 회전판막 20개를 장착한 후 막간격과 각속도($\omega$)에 따른 분리특성을 조사하였다. 2축 RDM의 순수 투과율은 각속도가 41.89rad/s에서 9.95% 감소하여서 1축 RDM의 감소율 3.01%보다 높았다. 2축 RDM은 회전판막이 겹친 부분에서 난류의 발생으로 미끄럼 흐름에 의한 압력 강하는 $(2.5{\omega}r)^{2}$에 비례하였다. 회전판막 간격이 3mm인 $J/J_{o}$(절삭유의 투과율/순수 투과율)는 각속도가 31.42rad/s에서 2.62rad/s로 감소할 때 0.64에서 0.31로 감소하였고 간격이 7mm 일 때의 $J/J_{o}$는 0.64에서 0.27의 감소하여 비슷한 경향을 보였다. 1축 RDM에 사용된 투과율 예측모델식을 변형하여 유도된 2축 RDM의 모델식은 실험결과와 잘 일치하였다.

• Journal of Biosystems Engineering
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• 제4권1호
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• pp.48-57
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• 1979

In order to obtain a standard reference for designing an adequate power rice transplanter, the cutting forces depending upon variety of seedling, sowing density, seedling age and soil moisture content of mat-type seedling were measured by the rice transplanter installed with force measuring device of dynamic strain gage system in the laboratory. The result of this study are summarized as follows : 1. Cutting velocity and acceleration transplanting hoe obtained from jinematic analysis of planting mechanism was 1.32m/sec and 81.5m/$sec^2$ when planting crank-shaft rpm was 160. 2. Little difference between cutting forces on 30-days old seelings of japonica and Indica type was observed, as the cutting forces determined were 2.0kg per hill for Japonica type and 2.1kg per hill for Indica type. 3. Cutting forces determined on 40-days old seedlings were 2.5kg, 2.3kg, 3.1kg and 2.9kg per hill for Milyang No.15, Tongil, Akibare and Milyang No.23 compared to the other varieties. 4. The cutting force was not greatly affected by the sowing densities , only five percent of differences were observed epending upon the sowing densities. 5. Cutting forces were 2.7kg and 2.0kg per hill on 40-days old seedlings and 30-days old seedlings respectively. About 38 percent of more forces was required in cutting 40-days old seedling than in cutting 30-days old seedlings. 6. More cutting forces were required as soil moisture content of mat-type seedling was decreased. 7. Root length after cutting by the planting hoe and their relationships with soil moisture content on 30-days old seedlings, are as follows ; $y=4.147-11.384x+ 28.854x^2$ where , $y$=root length after cutting. (cm) , $x$=soil ture content of mat type seedlings.(%, d.b.) 8. Cutting forces were varied with the width of cuttings ; those on 40-days old mat type seedlings were 2.7kg and 2.2kg per hill when cutting with 14 mm and 10mm of width respectively, about 32 percent of more forces was required when cuting with 14mm of width compared to 10mm of width.

• 한국정밀공학회지
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• 제32권4호
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• pp.329-337
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• 2015

In this paper, a simulation based estimation method of energy consumption of the spindle and feed drives for the NC machine tool during the cutting process is proposed. To predict energy consumption of the feed drive system, position, velocity, acceleration and jerk of the table are analyzed based on NC data and then the power and energy are calculated considering friction force and mass of the stages. Energy consumption of the spindle is estimated based on models from acceleration motion of rotating parts, friction torque and power loss of motors. Moreover, simulation models of cutting power and energy for the material removal along the NC tool paths are proposed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.538-541
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• 2003

Ultra-precision machining was carried out on a electroless nickel materials using single crystal diamond tools. The effects of the cutting velocity, the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness were studied. In this paper, the cutting condition for getting nano order smooth surface of electroless nickel have been examined experimentally by the ultra-precision machine and single crystal diamond tools. And also. the surface roughness was measured by the three dimension

• 대한기계학회논문집A
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• 제20권1호
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• pp.222-231
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• 1996

Temperature distribution on the flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junciton imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with igh speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.