• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.239-242
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• 2005

In the roll forming, a flat strip is progressively deformed by feeding it through a series of rotating rolls. There are various layouts for the tube toll-forming stages. The process sequences are as follows: leveling, roll-forming, welding, bead removing, seam annealing, cooling, sizing and cutting. Electric resistance welded(ERW) tubes have been widely used for the machinery parts, especially for hydroformed automotive parts. However conventional ERW tubes do not have a high formability because of hardening of welded portion by rapid cooling. Moreover the decrease in thickness of the welded portion during the grinding of the inner and outer bead may reduce the formability of the tube. In case of applying the tubular parts without grinding the bead, the flow of the fluid can be prevented due to the turbulent flow induced by the inner bead. In attempt to determine the optimal bead grinding amount in the roll forming process, in the present paper, the effects of the removal depth and width of the inner beads on the hydroformability are analyzed by the finite element simulation.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.274-278
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• 2002

Surface finishing is still indispensable for most rapid prototyping (RP) processes because of the inherent stair-stepped surface and shrinkage of the parts. These problems can be minimized in the $VLM-_ST$ Process, because it uses expandable polystyrene foam sheets, each of which has a thickness of3.9 mm and a linear-interpolated side slope. The use of thick layers, however, limits the process capability of constructing fine details. This study focuses on the design of post-processing tool for fine details of $VLM-_ST$ parts and investigation of thermal characteristics during EPS foam cutting using the post-processing tool. To calculate the heat flux from the tool into the foam sheet, the tool was modeled as a heat source of radiation for finite element analysis. Results of the analysis agreed well with those of the experiment.

• 대한기계학회논문집
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• 제13권5호
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• pp.875-885
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• 1989

본 연구에서는 이러한 경우를 대상으로 하여, 채터발생의 주원인이 공구가 되도록 돌출길이를 충분히 길게 한 상태에서 공구체결부에 점탄성재료를 삽입하고 채터진동 억제 효과를 검토하였다. 또한 점탄성 재료 삽입으로 인한 공구 고정부의 강성 및 감쇠의 변화를 공구고정부에 대한 유한요소해석(FEA) 및 충격실험 등을 수행 하여 알아보았으며, 정적 강성의 저하로 인해 안정절삭조건에서 발생할 수 있는 정밀 도저하를 검토하여 보았다.

• 대한기계학회논문집B
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• 제28권7호
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• pp.834-841
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• 2004

Experimental study on the three-dimensional topology of hairpin packet structures in turbulent boundary layers were carried out. Two different Reynolds number based on momentum thickness, Re$\sub$$\theta$/=514 and 934 were generated in a blowing type wind tunnel under the condition of zero pressure gradient. Simultaneous measurements of velocity fields at a wall-normal plane and wall-parallel plane by a plane PIV and a Stereo-PIV systems. The two Nd:Yag laser systems and three CCD cameras were synchronized to obtain instantaneous velocity fields at the same time. To avoid optical noise at the crossing line by the two laser light sheets, a new optical arrangement using polarization was applied. The obtained velocity fields show the existence of hairpin packet structure vividly and the idealized hairpin vortex signature is confirmed by experiment. Two counter-rotating vortex pair which reflects the cutting plane of hairpin legs are found both side of a strong streaky structure when the wall-normal plane cuts the hairpin head.

• Steel and Composite Structures
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• 제25권6호
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• pp.685-692
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• 2017

In this study, the effect of various adhesively bonded composite patches on mechanical properties of notched Al-Mg alloy plates was analyzed. For this purpose firstly, the un-notched and notched specimens were fabricated from 5086 Al-Mg alloys which have been used in armor-plated military vehicles. The surface notches as a flaw were machined with circular cutting tool to form notch aspect ratio a/c=0.15 and notch-to-thickness ratios a/t=0.5 in the radial direction on the test specimens. Then, various composite patches which reinforced by glass, carbon and Kevlar fibers were bonded adhesively at elliptically surface notches. Finally, experimental measurements conducted by applying tensile static loading. The experimental results showed that repairing with composite patches with order of carbon, glass and Kevlar fibers have remarkable effect on tensile strength of the notched plate. Also the finite element models were developed using Abaqus/Explicit code to predict the tensile strength and elongation of unrepaired notched specimen and specimen repaired by carbon fiber composite patch. The comparison between numerical and experimental results showed good agreement between them and proved the accuracy of numerical modeling.

• 대한조선학회논문집
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• 제31권1호
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• pp.121-132
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• 1994

본 연구에서는 선저보강판부재의 좌초시 손상거동특성을 규명하기 위하여 시리즈 실험을 수행하였다. 즉, 강체웨지가 선저보강판을 연직방향에서 준정적으로 진입할 때 여러가지 파라메타 즉 1) 판의 종횡비, 2)웨지각도, 3)판두께, 4)웨지형상 및 5)종 횡보강재의 변화에 따른 시리즈 실험을 수행하고, 좌초시 선저보강판의 좌초하중-진입량 관계와 흡수에너지-진입량 관계 등에 관한 파라메타들의 영향을 분석하였다.

• Metals and materials international
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• 제24권6호
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• pp.1333-1345
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• 2018

The effect of manganese sulfide (MnS) inclusions on the machinability of free-cutting steel is based on their morphology, size and distribution. Furthermore, the plasticity of MnS is high during the hot working caused different characterization of MnS. In this study, the deformation behavior of MnS in 1215MS steel after a thermomechanical process was investigated at 1323 K. The microstructures of MnS inclusions were characterized by optical microscopy, scanning electron microscopy, energy-dispersive spectrometry, and electron backscattering diffraction (EBSD). As the thickness reduction of the inclusions increased from 10 to 70%, their average aspect ratio increased from 1.20 to 2.39. In addition, the deformability of MnS inclusions was lower than that of the matrix. The possible slip systems of A, B, C, and D plane traces were (${\bar{1}}0{\bar{1}}$)[${\bar{1}}01$], ($10{\bar{1}}$)[101], (011)[$01{\bar{1}}$], and (110)[$1{\bar{1}}0$]. Furthermore, the EBSD measurements suggested that slip planes in MnS inclusions occur on {110} planes.

• 한국기계가공학회지
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• 제17권6호
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• pp.1-6
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• 2018

Recently nano meter size pattern (sub-micro scale) can be machined mechanically using a diamond tool. Many studies have found a 'size effect' which referred to a specific cutting energy increase with the decrease in the uncut chip thickness at micro scale machining. A new analysis method was suggested in order to observe 'size effect' in nano scale machining and to verify the cause of the 'size effect' in this study. The diamond tool was indented to a vertical depth of 1,000nm depth in order to simplify the stress state and the normal force was measured continuously. The tip rounding was measured quantitatively by AFM. Based on the measurements and theoretical analysis, it was verified that the main cause of the 'size effect' in nano scale machining is geometrically necessary dislocations, one of the intrinsic material characteristics. st before tool failure.

• Korean Chemical Engineering Research
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• 제59권1호
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• pp.100-105
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• 2021

본 연구는 적은 비용으로 분석 장치 없이 질병 진단 및 경과를 모니터링할 수 있는 종이-기반 분석 장치(paper-based analytical device, PAD)를 제작하기 위해 polydimethylsiloxane (PDMS) 블레이드 코팅 방법을 제안하였다. PAD 디자인은 레이저 커팅 기술로 쉽게 몰드에 적용할 수 있으며, 제작된 몰드로 블레이드 코팅을 수행하여 완전한 소수성 장벽 형성에 필요한 조건을 확립하였다. 코팅 조건인 잉크의 두께와 종이와의 접촉시간에 따라 PDMS 소수성 장벽의 구조와 친수성 채널의 크기 변화를 분석하여 안정적으로 소수성 장벽을 형성할 수 있는 조건을 최적화하였다. 최적화된 방법을 바탕으로 PAD를 제작하여 특별한 분석기기 없이 단백질, 당, 메탈이온을 검출하여 바이오센서에 응용가능함을 증명하였다.

• 치위생과학회지
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• 제8권2호
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• pp.89-96
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• 2008

태아형성 시기에 투여된 불소가 법랑모세포의 법랑질형성과정에 미치는 효과를 알아보고자 생후 11일 된 흰쥐의 하악 절치를 대상으로 대조군과 두 그룹의 실험군으로 나누어 실험하였다. 전자현미경을 이용한 형태학적 분석결과, 흰쥐태아 치아기의 조직학적 구성은 전분비대, 분비대 및 성숙대로 관찰되었으며 특히 성숙대에서는 법랑질에서 물과 유기물질을 선택적으로 제거하는 평탄끝 법랑모세포(smooth-ended ameloblast)와 무기이온을 추가로 공급하는 주름끝 법랑모세포(ruffle-ended ameloblast)가 관찰되었다. 이러한 조직학적 구성은 흰쥐태아에서도 성체에서 관찰되는 구조들과 동일한 것으로 확인되었다. 한편, 법랑모세포의 전환주기를 알아보기 위한 형광물질(calcein)을 이용한 검사결과, 전환주기가 대조군에 비하여 실험군에서 평균 1회가 감소되었는데 불소농도가 증가할수록 평탄끝 법랑모세포의 두께는 감소하는 양상을 나타내었다. 또한 대조군에 비해 실험군에서 시상총길이에 대한 주름끝 법랑모세포의 두께 비율보다 평탄끝 법랑모세포의 두께 비율이 증가함을 볼 수 있었다. 그리고 치아의 총길이에 있어서 100 ppm 불소투여군은 대조군과 유사하였으나 200 ppm 불소투여군에서는 다소 짧아지는 경향을 나타내었다. 그리고 실험군의 평탄끝 법랑모세포의 두께와 주름끝 법랑모세포의 두께가 절단연으로 갈수록 좁아지는 경향을 띄었고 성숙대의 길이도 절단연으로 갈수록 짧아지는 양상을 나타내었다. 따라서 대조군에 비해 실험군에서 불소투여 농도가 높아짐에 따라 전환주기가 감소되고 이것은 치아의 총길이도 감소하게 되어, 결국 치아성장을 저해함을 확인하였다.