• Title/Summary/Keyword: Cutting Stage

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The Basic Study on Machinability of Ceramics in CO2 Laser Assisted Machining (CO2 레이저 보조가공에 의한 세라믹재료의 가공성에 관한 기초 연구)

  • Kim, Jong-Do;Lee, Su-Jin;Park, Seo-Jeong
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.2
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    • pp.322-329
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    • 2009
  • Machinability of LAM(Laser Assisted Machining) has been studied for ceramics such as $Al_2O_3$, $Si_3_N4$ and $ZrO_2$ by $CO_2$ laser. It was possible to remove ceramics by PCBN tool because material became softening and deterioration by local laser beam irradiation. The advantage of LAM is the ability to produce larger material removal rates and tool life. But, for cutting of $Al_2O_3$ and $ZrO_2$, stage of laser power control was needed owing to thermal shock with high temperature of workpiece by laser power. And when $Si_3N_4$ was machined by LAM, $N_2$ gas spouted from surface of one cause of high temperature. Characteristics of LAM were analyzed using pyrometer, dynamometer, SEM and EDS to measure temperature of workpiece surface, cutting force, variation of machining surface and structure of lattice respectively. As the result of this study, it was found that machinability of LAM for ceramics in $CO_2$ laser and mechanism of LAM was different according to the kind of ceramics because of properties of materials.

Observation and Analysis of Break Out at the Exit Stage in Oblique Cutting (3차원 절삭에서의 공구이탈시 발생하는 파단현상의 관찰및 해석)

  • ;D.A. Dornfeld
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.9
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    • pp.115-125
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    • 1995
  • 부품가공에 있어서 생산성향상을 위하여 버제거를 위한 고도의 기술이 더욱 중요하게 되었다. 특히 CIM 체제에서는 버제거의 자동화를 위하여 가공중에 발생하는 버형성과 파단현상을 정량적으로 예측할 필요성이 더욱 커졌다. 이미 연구된 2차원절삭에서의 버형성 모델을 실제적인 3차원절삭에 적용하기 위하여 기존의 모델을 수정하는 작업이 이루어졌다. 3차원 절삭모델로는 절삭인선에 수직한 면에서의 칩과 공구의 상대운동에 의해서 결정된다고 하는 Rubenstein의 가정이 사용되었다. 본연구에서 다루에되는 롤오버(roll-over) 버는 항상 공구진행방향으로 발생하기 때문에 3차원절삭에서의 버형성을 공구진행방향의 평면내에서의 2차원 절삭의 집합 으로 가정하였다. 공구의 기울림각(inclination angle)이 커질수록 버형성의 크기나 파단면의 크기가 감소하였다. 두종류의 파단이 버형성중에 관찰되었다. 하나는 가공물 끝면에 평행하게 파단면이 발생하였으며 다른 하나는 이에대하여 기울어진 파단이 일어났다. 가공물 끝면에 평행한 경우는 수정된 모델로부터 등가초기공구위치( equivalent initial tool distance)로부터 예측이 가능하며 기울어진 경우는 이결과와 공구의 기울림각으로부터 파단위치를 예측할 수 있다.

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Oil Cooler Design Automation on the Cooling of Machine Tool Cutting Oil (공작기계 절삭유 냉각용 오일쿨러 설계 자동화)

  • 권혁홍
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.89-99
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    • 1999
  • The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

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Study of Emotional Behavior Development of Children (아동의 정서.행동발달에 관한 연구)

  • Park, Kyung-Min;Yang, Yun-Kyoung;Jang, Soon-Yang
    • Journal of the Korean Society of School Health
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    • v.23 no.2
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    • pp.256-265
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    • 2010
  • Purpose: The purpose of this study was to identify the psychological problems of the children in early stage and provide basic data for develop the children's mental health promotion programs. Methods: There were 270 subjects who were fist and forth grade of elementary school and the data was collected through their parents. This study use Child Problem-Behavior Screening Questionnaire that was divided into five sub-scales, including internal problems, external problems, cognitive problems, abuse problems and psychosomatic problems. Each sub-scales have one cutting points, children whose scores above the cutting points means abnormal in correspond subscale. Results: 1) The most appearing problems was psychosomatic problems with 10.8% of subjects and next internal problems with 8.6% of subjects in elementary school student. 2) For distribution of mental behavior development according to gender, there was significant difference in psychosomatic problems between male and female (p =.009). 3) For distribution of mental behavior development according to grade, the results showed that significant difference in internal problems (p =.000) and total scores of CPSQ (p =.012) between first grade and forth grade. Conclusion: When we develop children's mental health promotion program, it is necessary to considerate the gender and grade characteristics.

WC-Co Milling Inserts Manufactured by Powder Injection Molding (분말사출성형에 의한 WC-Co 계 milling insert 제조)

  • 성환진
    • Journal of Powder Materials
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    • v.6 no.1
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    • pp.88-95
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    • 1999
  • The purpose of this study is to investigate the manufacturing feasibility of WC-Co milling inserts via Powder Injection Molding (PIM) process. WC-Co is used in a wide variety of cutting tools due to its high hardness, stiffness, compressive strength and wear resistance properties. WC-Co parts for a high stress application were conventionally produced by the press and sinter method, which were Iimited to 2 dimensional shapes. Manufacturing WC-Co parts for a high stress application by PIM implies that tool efficiency can be highly improved due to increased freedom is design. P30 grade WC powder (WC-Co-TiC-TaC system) was mixed with RIST-5B133 binder and injection molded into milling inserts (Taegu Tech. Model WCMX 06T 308). The mean grain size of the powder was about 0.8$\mu$m. Injection molded specimens were debound by solvent extraction and thermal degradation method at various conditions. The specimens were sintered at 140$0^{\circ}C$ for 1 hr in vacuum. Carbon content, weight loss, dimensional change, and macro defects of the specimen were carefully monitored at each stage of the PIM process. PIMed WC-Co milling inserts reached 100% full density after sinteing. Its mechanical properties and micro-structures were comparable with the press and sintered milling insert. Carbon content of the sintered WC-Co insert was mainly determained by the atmosphere of thermal debinding. By controlling powder loading and injection molding condition, dimensional accuracy could be obtained within 0.4%. We confirm that PIM can not only be an alternative manufacturing method for WC-Co parts economically but also provide a design freedom for more effieient cutting tools.

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Cutting Propagation and Fruit Setting Enhancement of Pepino(Solanum muricatum AIT) (페피노의 삽목번식과 착과증진)

  • Joo, Moon-Kap;Kim, Bong-Ku;Cho, Chae-Yun
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.32 no.1
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    • pp.34-39
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    • 1987
  • This study was conducted to find out the adequate cutting method for propagation and the optimum treat-ing time of GA$_3$ to enhance the fruit setting of Pepino (Solanum muricatum AIT). Mixture of peat moss (50%) and vermiculite (50%) shows the best rooting for the Pepino stem cuttings. An active rooting was observed 15 days after the cuttings were treated with 1,000 ppm of NAA. Application of GA$_3$ at flowering stage was effective for fruit setting of Pepino and fruit setting was the most satisfactory when GA$_3$ was sprayed over the flowers.

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A Basic Study of Automatic Rebar Length Estimate Algorithm of Bearing Wall by Using BIM-Based Shape Codes Built in Revit (BIM 기반 형상코드를 이용한 내력벽 철근길이 자동 산정 기초 연구)

  • Lim, Jeeyoung;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.79-80
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    • 2023
  • Reinforced concrete structures require large amounts of concrete and rebar in the construction stage. Rebar is a major resource for reinforced concrete structures, and generates more CO2 per unit weight than other materials. To solve this problem, it was confirmed that the cutting waste can be close to zero when the special length of the rebar is calculated in the drawing created after structural design. However, a system for automatically calculating the length of reinforcing bars to efficiently calculate the total amount of reinforcing bars has not been established. Therefore, the objective of this study is a basic study of automatic rebar length estimate algorithm of bearing wall by using BIM-based shape codes built in Revit. The bearing wall rebar can be automatically derived using the developed model. Furthermore, through applying the developed model to the construction field, it will greatly contribute to reducing greenhouse gas emissions by reducing rebar cutting waste.

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Effect of Nitrogen Fertilization and Cutting Management on the Carbohydrate Reserves, Regrowth, and Dry Matter Yeild of Sorghum-Sudangrass Hybrid[Sorghum bicolor(L.)Moench] II. Effect of nitrogen fertilization and cutting height on the dead stubble and carbohydrate reserves in stubble of sorghum-sudangrass hybrid (질소시비수준과 예취관리가 수단그라스계 잡종 [Sarghum Bicolor (L.) Moench]의 저장탄수화물함량, 재생 및 수량에 미치는 영향. II. 질소시비수준과 예취높이가 수단그라스계 잡종의 그루터기 고사와 저장탄수화물함량에 미치는 영향)

  • Seo, Sung;Kim, Dong-Am
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.3 no.2
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    • pp.67-76
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    • 1983
  • This experiment was carried out to investigate the effects of the different nitrogen rates and cutting heights on the dead stubble after cutting, and the carbohydrate reserved in stubble of sorghum-sudangrass hybrid (Sorghum bicolor (L.) Moench) Pioneer 988. The experiment was undertaken in the Experimental Livestock Farm of Agriculture Coll., Seoul Nat'l Univ. In Suweon, 1981 and 1982. The results obtained are summarized as follows: 1. The dead stubble after cutting was found to be great with high rate of nitrogen fertilizer and low cutting height. It was also learned that the rainfall during forage cutting period made the dead stubble increased. 2. A significant higher (p<0.05) carbohydrate reserves in the stubble was observed in the high stubble height at the first cutting time and 6th through 7th day after the first cutting. The results indicate that the high stubble height reserves more carbohydrate for the early regrwoth stage after the first cutting when comparing with the low stubble. 3. The content of carbohydrate reserves was influenced by climete. Drought is caused to high content of carbohydrate, whereas, rain is caused to low content of that. The critical soluble carbohydrate content causing the death of stubble supposed to be 3 to 6% at least. 4. It is suggest that carbohydrate reserves in plant do not play a distinctive role for the regrowth in a summer annual forage like sorghum-sudangrass hybrid, but it might be rather influenced by the other factors, for example, environmental conditions at harvest and new bud.

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Generation of Cutting Path Data for Two Steps of the Cutting Process in Full- Automated VLM-ST (VLM-ST 공정의 완전 자동화를 위한 2단계 절단 경로 데이터 생성 방법에 관한 연구)

  • 이상호;안동규;김효찬;양동열;박두섭;채희창
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.140-148
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    • 2004
  • A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

Technologies to Realize High Stiffness Mechatronics Systems in Production Machines (기계장비의 메카트로닉스 고강성화 기술)

  • Lee, Chan-Hong;Song, Chang Kyu;Kim, Byung-Sub;Kim, Chang-Ju;Heo, Segon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.5
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    • pp.431-439
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    • 2015
  • One of common challenges in designing modern production machines is realizing high speed motion without sacrificing accuracy. To address this challenge it is necessary to maximize the stiffness of the mechanical structure and the control system with consideration on the main disturbance input, cutting forces. This paper presents analysis technologies for realizing high stiffness in production machines. First, CAE analysis techniques to evaluate the dynamic stiffness of a machine structure and a new method to construct the physical machine model for servo controller simulations are demonstrated. Second, cutting forces generated in milling processes are analyzed to evaluate their effects on the mechatronics system. In the effort to investigate the interaction among the structure, controller, and process, a flexible multi-body dynamics simulation method is implemented on a magnetic bearing stage as an example. The presented technologies can provide better understandings on the mechatronics system and help realizing high stiffness production machines.