• Title/Summary/Keyword: Cutting Power

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Chatter Mode and Stability Boundary Analysis in Turning (선반가공시 채터 모드 및 안정영역 분석)

  • Oh Sang-Lok;Chin Do-Hun;Yoon Moon-Chul;Ryoo In-Il;Ha Man-Kyun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.5
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    • pp.7-12
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    • 2005
  • This paper presents several time series methods to analyze the chatter mechanics by using the power spectrum of these algorithms considering the cutting dynamics. In this study, several time series models such as AR(burg, forwardbackward, geometric lattice, instrument variable, least square, Yule Walker), ARX(1s, iv4), ARMAX, ARMA, Box Jenkins, Output Error were modeled and compared with one another. Finally, it was proven that time series modelings are also a desirable and reliable algorithm than the other conventional methods(FFT) for the calculation of the chatter mode in turning operation. Also, the spectrum of times series methods is a little bit more powerful than the FFT fer the detection of a high noisy and weak chatter mode. The radial cutting force Fy has been used for spectrum and chatter stability lobe analysis in this study.

A Study on the development of transfer system of cutting punched pipes. (타공파이프 절단을 위한 이송시스템 개발에 관한 연구)

  • Park, J.S.;Yoon, D.H.;Jung, C.S.;Kim, Y.S.;Yang, S.Y.
    • 유공압시스템학회:학술대회논문집
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    • 2010.06a
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    • pp.66-69
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    • 2010
  • A punched pipe in a muffler for an automobile has many important variables, like location of holes in the pipe and length of the pipe related to noise reduction of a diffuser. This pipe is cut depending on length of product and this process, generally workers cut pipes by hands. In this process, there are many errors and it relies on the skill of workers, so it can happen that cycle time for complete product gets long and productivity gets low. Therefore, we need a vision system to distinguish holes in the punched pipe and a transfer system to set the cutting position automatically by moving the pipe depending on forward and backward part of the holes. This paper explains the development of an automatic transfer device which will cause the beating pipe to be cut correctly, exactly the same length as the product.

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Applicability of abrasive waterjet cutting to irradiated graphite decommissioning

  • Francesco Perotti ;Eros Mossini ;Elena Macerata;Massimiliano Annoni ;Michele Monno
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2356-2365
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    • 2023
  • Characterization, dismantling and pre-disposal management of irradiated graphite (i-graphite) have an important role in safe decommissioning of several nuclear facilities which used this material as moderator and reflector. In addition to common radiation protection issues, easily volatizing long-lived radionuclides and stored Wigner energy could be released during imprudent retrieval and processing of i-graphite. With this regard, among all cutting technologies, abrasive waterjet (AWJ) can successfully achieve all of the thermo-mechanical and radiation protection objectives. In this work, factorial experiments were designed and systematically conducted to characterize the AWJ processing parameters and the machining capability. Moreover, the limitation of dust production and secondary waste generation has been addressed since they are important aspects for radiation protection and radioactive waste management. The promising results obtained on non-irradiated nuclear graphite blocks demonstrate the applicability of AWJ as a valid technology for optimizing the retrieval, storage, and disposal of such radioactive waste. These activities would benefit from the points of view of safety, management, and costs.

Straw to Grain Ratio Equation for Combine Simulation

  • Kim, Sang Hun;Gregory, James M.
    • Journal of Biosystems Engineering
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    • v.40 no.4
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    • pp.314-319
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    • 2015
  • Purpose: The ratio of straw to grain mass as a function of cutting height affects combine efficiency and power consumption and is an important input parameter to combine simulation models. An equation was developed to predict straw to grain ratios for wheat as a function of cutting height. Methods: Two mass functions, one for straw and one for grain, were developed using regression techniques and measured data collected in west Texas during the summer, and used to predict the straw to grain ratio. Results: Three equations were developed to facilitate the simulation of a combine during wheat harvest. Two mass functions, one for straw and one for grain, were also developed; a quadratic equation describes the straw mass with an $R^2$ of 0.992. An S-shaped curve describes the mass function for grain with an $R^2$ of 0.957. An equation for straw to grain ratio of wheat was developed as a function of cutting height. The straw to grain ratio has an $R^2$ value of 0.947. Conclusions: In all cases, the equations had $R^2$ values above 0.94 and were significant at the 99.9 percent probability level (alpha = 0.001). Although all three equations are useful, the grain mass and straw to grain ratio equations will have direct application in combine simulation models.

Characteristics of Pulse Width Modulation(PWM) Excitation of Ultrasonic Elliptical Vibration Cutting Device (초음파 진동절삭기의 펄스폭변조 가진 특성)

  • Loh, Byoung Gook;Kim, Gi Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.59-65
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    • 2014
  • To obtain an elliptical trajectory at the cutting edge during elliptical vibration cutting, sinusoidal voltage excitations of two piezoelectric actuators have commonly been used. In this study, PWM excitation, which is relatively simple to generate, was employed and its characteristics were investigated. In experimental and analytical analyses, we found that for PWM excitation, the integer-multiple frequencies of the excitation voltage distorted the shape of the elliptical trajectory, whereas at a duty ratio(DR) of 50%, the distortion of the elliptical trajectory was minimized due to disappearance of the first overtone. When the magnitude of the maximum excitation voltage was maintained at the same level for both PWM and sinusoidal excitation, PWM (DR=50%) excitation produced a greater vibration amplitude than sinusoidal excitation but resulted in more rapid saturation of a high-frequency power amplifier.

Effects of an Auto-tracking of the Focal Distance on the Quality of the Cut Part in the Laser Cutting of a Low Carbon Sheet (저탄소 강판의 레이저 절단에서 자동 초점거리 추적이 절단 품질에 미치는 영향)

  • Ahn, Dong-Gyu;Byun, Kyung-Won;Yoo, Young-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.101-107
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    • 2007
  • The objective of this research work is to investigate into effects of an auto tracking of the focal distance on the quality of the cut part in the cutting of a low carbon sheet using a high-power CW Nd:YAG laser. An auto-tracking system with a capacitance based distance control loop has been employed to perform a real control of the focal distance. In order to examine the influence of the auto-tracking of a focal distance on the optimum focal distance, the kerfwidth, surface roughness and the formation of the cut section, several linear cutting tests have been carried out using the auto-tracking system. The results of experiments have been shown that the optimum focal distance is 0.9mm. In addition, it has been shown that the variation of kerfwidth and the surface roughness of the cut part with control of the focal distance are reduced 40-80% and 30-55% in comparison with those of the cut part without tracking of the focal distance. From the results of the experiments, it has been found that the real time tracking of the focal distance can improve the part quality.

Near-IR Quantum Cutting Phosphors: A Step Towards Enhancing Solar Cell Efficiency

  • Jadhav, Abhijit P.;Khan, Sovann;Kim, Sun Jin;Cho, So-Hye
    • Applied Science and Convergence Technology
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    • v.23 no.5
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    • pp.221-239
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    • 2014
  • The global demand for energy has been increasing since past decades. Various technologies have been working to find a suitable alternative for the generation of sustainable energy. Photovoltaic technologies for solar energy conversion represent one of the significant routes for the green and renewable energy production. Despite of remarkable improvement in solar cell technologies, the generation of power is still suffering with lower energy conversion efficiency, high production cost, etc. The major problem in improving the PV efficiency is spectral mismatch between the incident solar spectrum and bandgap of a semiconductor material used in solar cell. Luminescent materials such as rare-earth doped phosphor materials having the quantum efficiency higher than unity can be helpful for photovoltaic applications. Quantum cutting phosphors are the most suitable candidates for the generation of two or more low-energy photons for the absorption of every incident high-energy photons. The phosphors which are capable of converting UV photon to visible and near-IR (NIR) photon are studied primarily for photovoltaic applications. In this review, we will survey various near IR quantum cutting phosphors with respective to their synthesis method, energy transfer mechanism, nature of activator, sensitizer and dopant materials incorporation and energy conversion efficiency considering their applications in photovoltaics.

ADHESION STRENGTH OF DIAMOND COATED WC-Co TOOLS USING MICROWAVE PLASMA CVD

  • Kiyama, Nobumichi;Sakamoto, Yukihiro;Takaya, Matsufumi
    • Journal of the Korean institute of surface engineering
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    • v.29 no.5
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    • pp.540-544
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    • 1996
  • To apply the CVD diamond film to coated tools, it is necessary to make adhesion strength between diamond film and substrate stronger. So adhesion strength of diamond coated WC-Co tools using Microwave Plasma CVD and cutting test of Al-18mass%Si alloy using diamond cutting tools were studied. Diamond coating was carried out using Microwave Plasma CVD apparatus. Reaction gas was used mixture of methane and hydrogen. Substrate temperature were varied from 673K to 1173K by control of microwave output power and reaction pressure. By observation of SEM, grain size became larger and larger as substrate temperature became higher and higher. Also all deposits were covered with clear diamond crystals. XRD results, the deposits were identified to cubic diamond. An analysis using Raman spectroscopy, the deposit synthesized at lower substrate temperature (673K) showed higher quality than deposit synthesized at higher substrate temperature (1173K). As a result of scratch adhesion strength test, from 873K to 1173K adhesion strength decreased by rising of substrate temperature. The deposit synthesized at 873K showed best adhesion strength. In the cutting test of Al-18mass%Si alloy using diamond coated tools and the surface machinability of Al-Si works turned with diamond coating tools which synthesized at 873K presented uniform roughness. Cutting performance of Al-18mass%Si alloys using diamond coated WC-Co tools related to the adhesion strength.

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Research on Mechanized Upland Reclamation Works(II) -Analysis of the working Characteristics of Man-power Minimum.- (야산 기계화개간 공법에 관한 연구(II) -개간공사에 있어서 인력작업의 특성분석-)

  • 류한열;정하우박승우
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.17 no.4
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    • pp.3956-3961
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    • 1975
  • In order primarily to establish the working stages in the reclamation works and to- analyze the working characteristics of man-power, the investigations for construction_ works were conducted on Echeon Largescale Reclamation Project Area. The results are summarized as follows; 1. The working chart on reclamation by man-power is Fig.IV-1. 2. The. ratio of actual working time to total varied with the total times, being 1.0 for less than 4 hours but about 0.9-0.83 for more than 5 hours. 3. Felling operations can be classified into three stages as truck-cutting, branch- cutting, and binding-up, of which results are in Table IV-2. The larger the diameter of stands, the more times for both the cutting operations are, but the moving time is constant to be about 15 sec. 4. Stumping and clearing works have the results prepared in Table IV-3. Between the stumping time and the diameter of stands d, there show highly significant positive correlations, expressed as t=2.212d -4.792. The more the ratio of small diameters to total, the more hastily the total hourly working results of each person are increased. 5. Working results for constructing drainage facilities and ridges are in Table IV-5. The labours for placing patches of grass are required more than twice or three times as much as those are showed in the established standards, and such the different results imply more investigation to be necessary. 6. Table IV-6 sholvs the results for plowing andh arrowing, that are less amount thant the standards. Therefore, more inverestigation should be prepared.

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Modern Laser Technology and Metallurgical Study on Laser Materials Processing

  • Kutsuna, Muneharu
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.561-569
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    • 2002
  • Laser has been called a "Quantum Machine" because of its mechanism of generation since the development on July 7,1960.by T.H.Maiman. We can now use this machine as a tool for manufacturing in industries. At present, 45kW CO2 laser, 10kW Nd:YAG laser, 6kW LD pumped YAG laser and 4kW direct diode laser facilities are available for welding a heavy steel plate of 40mm in thickness and for cutting metals at high speed of 140m/min. Laser Materials Processing is no longer a scientific curiosity but a modern tool in industries. Lasers in manufacturing sector are currently used in welding, cutting, drilling, cladding, marking, cleaning, micro-machining and forming. Recently, high power laser diode, 10kW LD pumped YAG laser, 700W fiber laser and excimer laser have been developed in the industrialized countries. As a result of large numbers of research and developments, the modem laser materials processing has been realized and used in all kinds of industries now. In the present paper, metallurgical studies on laser materials processing such as porosity formation, hot cracking and the joint performances of steels and aluminum alloys and dissimilar joint are discussed after the introduction of laser facilities and laser applications in industries such as automotive industry, electronics industry, and steel making industry. The wave towards the use of laser materials processing and its penetration into many industries has started in many countries now. Especially, development of high power/quality diode laser will be accelerate the introduction of this magnificent tool, because of the high efficiency of about 50%, long life time and compact.

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