• Title/Summary/Keyword: Cutting Angle

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Software Development for Manufacturing End Mill using CNC Tool Grinding Machine (CNC 공구연삭기를 이용한 엔드밀 제작용 software개발)

  • 고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.176-181
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    • 1994
  • As tools for machining precesion componants, end mills and ball end mill are widely used. For the end mill have longer cylindrical shape comparing diameter, they are liable to deflect when machining and induce geometrical error and deterioration of surface roughness. To improve the stiffness and the sharpness of the cutting edge of end mill, a software for manufaturing end mills are developed. The progeam predicts the result of helical flute grinding and the configuration of cutting edge which is located in cylindrical surface. Furthermore to facilitate the manufacturing end mill using CNC grinding machine, the setting conditions which satisfy the geometrical requirments like tool rake angle and stiffness are obtained.

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The Parameter Determination of a Scribing Machine for Semiconductor Wafer (반도체 웨이퍼용 스크라이빙 머신의 파라메터 결정)

  • 차영엽;최범식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.218-225
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    • 2003
  • The general dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. However, inferior goods may be made under the influence of several parameters in dicing process such as blade, wafer, cutting water and cutting conditions. Moreover we can not apply this dicing method to a GaN wafer, because the GaN wafer is harder than other wafers such as SiO$_2$, GaAs, GaAsP, and AlGaAs. In order to overcome this problem, development of a new dicing process and determination of dicing parameters are necessary. This paper describes determination of several parameters - scribing depth, scribing force, scriber inclined angle, scribing speed, and factor for scriber replacement - for a new dicing machine using a scriber.

In-Process Cutter Runout Compensation Using Repetitive Learning Control

  • Joon Hwang;Chung, Eui-Sik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.13-18
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    • 2003
  • This paper presents the in-process compensation to control cutter ronout and to improve the machined surface quality. Cutter ronout compensation system consists of the micro-positioning servo system with piezoelectric actuator which is embeded in the sliding table to manipulate radial depth of cut in real-time. Cutting force feedback control was proposed in the angle domain based upon repetitive learning control strategy to eliminate chip load variation in end milling process. Micro-positioning control due to adaptive actuation force response improves the machined surface quality by cutter ronout compensation.

The Parameter Determination of Scribing Machine for Semiconductor Wafer (반도체 웨이퍼용 스크라이빙 머신의 파라메터 결정)

  • 차영엽;최범식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.164-167
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    • 2002
  • The general dicing process cuts a semiconductor wafer to lengthwise and crosswise direction by using a rotating circular diamond blade. But inferior goods are made under the influence of several parameters in dicing process such as blade, wafer, cutting water and cutting conditions. Moreover we can not applicable this dicing method to GaN wafer, because the GaN wafer is harder than the other wafer such as SiO$_2$, GaAs, CaAsP, and AlCaAs. In order to overcome this problem, development of a new dicing process and determination of dicing parameters are necessary. This paper describes determination of several parameters - scribing depth, scribing force, scriber inclined angle, scribing speed, and factor for scriber replacement - for a new dicing machine using scriber.

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A Study on Seam Strength of Palyester/Cotton brended Fabrics in the Sewing (폴리에스테르/면 혼방직물의 봉제시 봉합강도에 관한 연구)

  • Park, Chae-ryun;Kim, Soon-boon
    • Fashion & Textile Research Journal
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    • v.2 no.3
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    • pp.234-238
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    • 2000
  • In this study it was measured seam strength of T/C which has the different processing methods and density. Also it was measured seam strength by the change of angle in the pattern and the kinds of threads. The results of this study are as follows; The seam strength is stronger in order of $90^{\circ}/90^{\circ}$ > $0^{\circ}/0^{\circ}$ > $70^{\circ}/-70^{\circ}$ > $70^{\circ}/70^{\circ}$ > $60^{\circ}/60^{\circ}$ > $60^{\circ}/-60^{\circ}$ > $30^{\circ}/30^{\circ}$ > $30^{\circ}/-30^{\circ}$ > $45^{\circ}/-45^{\circ}$ > $45^{\circ}/45^{\circ}$ by the cutting directions, in order of T/C3>T/C1>T/C4>T/C2 by the samples and in order of 60's/3>40's/2>60's/2>50's/2 by the threads.

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A Study on the Chip Shapes Properties of the Fiber Reinforced Plastics by High Speed Drilling Process (복합재료의 고속드릴링 가공시 칩형태에 관한 연구)

  • Sung In-Sik;Lim Se-Hwan;Kim Joo-Hyun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.168-173
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    • 2005
  • Composite material is combined with two or more chemical ingredient and different components. FRP has been widely used for the structure of aircraft, ships, automobiles, sporting goods and other machines because of their high specific strength, high specific stiffness and excellent fatigue strength. Recently, the development of machine tool and cutting tool greatly relies on high speed process to satisfy high precision, high efficient machining, shortened process time to maximize material removal rate (MRR) through high cutting speed and feed speed. The research molded CFRP, GFRP as stacking sequence methods of two direction (orientation angle $0^{\circ}\;and\;0^{\circ}/9^{\circ}$) hand lay-up, drilled molded plates using cemented carbide drill and examined chip shapes, surface roughness properties.

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Characteristics of Surface Roughness in Micro fuming using PCD Tools (PCD공구를 이용 미소가공시 표면거칠기 특성)

  • 한복수;이소영
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.31-38
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    • 2001
  • This paper deals with the micro turning property of setting angle using diamond tool. The bed of the system has used the granite which has the thermal and vibrational characteristics superior to the cast iron bed for the common machine tool. To minimize the inner and outer vibration of the fuming system, an air pad system was manufactured and tested. The aero-static spindle system which has the excellent rotation accuracy was designed and manufactured. As a result of the micro-cutting test on aluminum alloy, tool setting angel have effected on surface roughness. From the results, the micro-cutting conditions hope to provide the useful actual data using in industrial fields.

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The Lubrication Effect of Liquid Nitrogen in Cryogenic Machining [?$\pm$]-Part 2: Tool Wear and Chip Microstructures- (Liquid Nitrogen의 감찰 효과 -공구 마모에 의한 마찰 계수 이론적 전개-)

  • Jun Seong Chan;Jeong Woo Cheol
    • Journal of the Korea Safety Management & Science
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    • v.4 no.2
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    • pp.223-235
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    • 2002
  • This paper presents some indirect physical evidences indicating that reduced friction occurs in an economical cryogenic machining process, in which LN2 is applied selectively in well-controlled jets to the localized cutting zone. These evidences include cutting force components, tool wear rate and chip morphology. LN2 reduced the tool wear rate to a great extent and elongated the tool life up to four times compared to emulsion cooling. The friction reduction was further reflected in larger shear angle and less secondary deformation in the chip microstructures. This study also found that the effectiveness of LN2 lubrication depends on the approach how LN2 is applied.

Auto Path Generation and Active Compliance Force Control Using 3-axis Grinding Robot (3축 그라인딩 로봇을 이용한 자동 경로 생성 및 능동 컴플라이언스 힘 제어)

  • Choo, Jung-Hoon;Kim, Soo-Ho;Lee, Sang-Bum;Kim, Jung-Min
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.11
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    • pp.1088-1094
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    • 2006
  • In this paper, an auto path generation and an active compliance grinding control using 3-axis farce sensor are presented. These control algorithms enable the grinding robot to follow unknown path of various workpiece shape pattern. The robot is able to go grinding along unknown paths by position controller managing tangential direction angle and cutting speed, with only information about the start position and the end position. Magnitude and direction of normal force are calculated using force data that go through low pass filter. Moreover, normal and tangential directions are separated for force control and velocity control, respectively.

Deburring experiment in drilling hole on the inclined exit surface (경사진 출구면에 발생한 버의 제거를 위한 디버링 공구의 효율적 운용)

  • Kim B.K.;Lee K.U.;Park J.W.;Hong S.I.;Ko S.L.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.773-776
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    • 2005
  • An Experiment was carried out to study deburring in frilling hole on the Inclined exit surface. Two different deburring tools, exit surface angles, materials and cutting conditions were selected to check their performance using CNC machining center. In deburring operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quite different burr formation when comparing with flat surface. Deburring characteristics are analyzed according to the deburring tools and cutting conditions. Several strategies for a effective deburring on inclined exit surface were proposed.

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