• Title/Summary/Keyword: Cut-Wire

Search Result 160, Processing Time 0.025 seconds

Influence of Electrical Conductivity of Dielectric on Machinability of W-EDM (방전액의 전도율이 와이어방전가공성에 미치는 영향)

  • Kim, Chang-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.26 no.2
    • /
    • pp.322-328
    • /
    • 2002
  • In wire-electrical discharge machining (W-EDM), the dielectric plays an important role as the working fluid. It affects the material removal rate and the properties of the machined surface. This paper deals with the effects of the electrical conductivity of dielectric and cobalt percentage of sintered carbides on the machining characteristics and the machined surface integrities with deionized water as dielectric. A series of experiments have been performed on sintered carbides having different cobalt contents. Experimental results show that a higher cobalt content of WC decreases the metal removal rate and worsens the surface quality. Lower electrical conductivity of the dielectric results in a higher metal removal rate as the gap between wire electrode and workpiece reduced. Especially, the surface integrities of rough-cut workpiece, wire electrode, and debris were analyzed also through scanning electron microscopy(SEM) and surface roughness tester. By energy dispersive spectrometry(EDS), it is confirmed that micro cracks and some of electrode material are found on the workpiece surface.

Review of domestic and international sports brassieres (국내·외 스포츠 브래지어 생산실태)

  • Park, Jayoung;Jang, Jeongah
    • The Research Journal of the Costume Culture
    • /
    • v.24 no.3
    • /
    • pp.287-300
    • /
    • 2016
  • The purpose of this study was to review materials that could provide basic data about sports brassieres. In this study, 486 sports brassieres were collected online from 31 brands between November 2015 and February 2016. First, the comparison of compression and encapsulation in sports brassieres identified many different styles. The characteristics of compression brassieres included a cut cup, the front center height of a full cup, round neckline, short front hem, all in one shoulder strap with a patterned racerback design, all in one closure, no wire, and separation cup styles. The characteristics of encapsulation brassieres included a V-shape neckline, mixed round shoulder strap design, back closure, and all in one cup. Second, the comparison of domestic and international sports brassieres sorted the items differently. The characteristics of domestic products included compression brassieres, non-cut cup, the front center height of a full cup, round neckline, short front hem, an all in one shoulder strap with a patterned round design, all in one closure, no wire, and a separation cup. The characteristics of international products included a cut up, racerback shoulder strap design, and an all in one cup. Third, the analysis of domestic and international sports brassieres sizes found that six options were available for domestic compression sports brassieres and nine sizes were available for international products. Domestic encapsulation sports brassieres offered five under bust sizes and five cup sizes. International products offered eight under bust sizes and sixteen cup sizes.

A study on the flashes and filling defects of inner part and on problem-solving measures (내통의 플래시 및 충진불량에 대한 해결방법에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang;Lee, Choon-kyu
    • Design & Manufacturing
    • /
    • v.6 no.2
    • /
    • pp.79-83
    • /
    • 2012
  • Inner part is used as an insulator in wire fuses. After injection molding, inner part has been showed flashes, filling defects and deformation. After production, operators have to cut off flashes, one by one. this process leads to continuous low productivity and loss of source materials. This study focuses on identifying the causes for flashes, filling defects, clamping force of injectors, mold adhesion, resin of liquidity and others, and on resolving those issues.

  • PDF

Freeze Protection for Passive Solar Water Heating System (자연순환형 태양열온수기 동파방지기술)

  • Kim, Jong-Hyun;Hong, Hi-Ki;Chung, Jae-Dong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.23 no.5
    • /
    • pp.327-333
    • /
    • 2011
  • In the present work, a new freeze protection method has been proposed for a natural circulation system of solar water heater. Though electrothermal wire is popularly used for the purpose, there are freezing troubles by wire cut-off and shortage of excessive electric power consumption. In the experimental device, hot water in storage tank was used to heat the outlet pipe from the tank if the pipe surface temperature falls lower than a set point. The cold water pipe to the storage tank was installed to directly contact the hot water pipe surface temperature rose by transferred heat.

Hand Drum Form in Cutting of STD11 by W-EDM (W-EDM을 이용한 STD11의 절단시 북현상)

  • Park, Dong-Sam;Choi, Young-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.2 no.3
    • /
    • pp.90-95
    • /
    • 2003
  • The W-EDM is very important In precision machining of die, punch and small parts of precision products, so this machining method is widely used in various fields of industry. In this study, machining characteristics of Hand Drum Form and surface roughness are investigated experimentally. As Hand drum form has great effect on straightness of cut-surface of workpiece, its evaluation is very important in precision cutting. As experimental material, the mold material, STD11 is used and machined by CNC wire-EDM using the 025mm wire in diameter with repeated cutting up to 6 times. The thickness of workpiece is vaned in 20, 40, 60, 80, 100mm Hand drum form and surface roughness are measured after each cutting. Experimental results show that four times-cutting is optimum in the point of hand drum form and surface roughness.

  • PDF

Machinability and Surface Characteristics of Sintered Carbides in W-EDM (초경합금의 와이어방전가공 가공성 및 표면특성)

  • Kim, Chang-Ho;Kruth, J.P.
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.16 no.8
    • /
    • pp.100-105
    • /
    • 1999
  • This work analyses the effects of electrical conductivities of dielectric and cobalt amount on output parameters such as metal removal rate and the surface roughness value of cemented carbides cut by wire electrical discharge machining(W-EDM). Especially, the cracking behaviour of W-EDM machined surface and optimal machining condition of three kinds of cemented carbides, which have different chemical composition of tungsten carbide and cobalt are also tested. Experimental result shows that increases in cobalt content and electrical conductivity of the dielectric affect the metal removal rate and substantially worsen the final surface quality as a greater quantity of solidified metal deposits on the eroded surface.

  • PDF

Freeze Protection for Passive Solar Water Heating System in Bitter Cold Areas (혹한기 지역에서의 자연순환형 태양열 시스템 동파방지)

  • Kwon, Jae-Wook;Kim, Jong-Hyun;Hong, Hi-Ki
    • Journal of the Korean Solar Energy Society
    • /
    • v.31 no.5
    • /
    • pp.41-46
    • /
    • 2011
  • In the present work, a new freeze protection method has been proposed for a natural circulation system of solar water heater. Though electrothermal wire is popularly used for the purpose, there are freezing troubles by wire cut-off and excessive electric power consumption. In the experimental device, hot water in a storage tank was circulated by a small pump and used to heat the outdoor pipes if the cold water pipe surface temperature falls lower than a set point. As a result, It was observed that there was no hot water waste while the solar water heating system operated without freeze and burst.

The study on the Straightness forms of STD-11 Die-hole in wire-cut Electronic Discharge Machining Conditions (와이어 컷 방전가공 조건에 따른 STD-11 Die-hole 가공시 진직정밀도 고찰)

  • 조규재;김선진
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.05a
    • /
    • pp.739-742
    • /
    • 2000
  • From the experimental study of W-EDM for alloyed steel, the characteristics such as Hand Drum Form and surface roughness have been observed and evaluated for various conditions. In square hole, the increase of If as to made condition the calculate high value of surface roughness. Also compare dimensionless square hole with circle hole' graph. In circle hole, if a value of surface roughness IP 6 in a side of circle it show a 0.4${\mu}{\textrm}{m}$ and in IP 8, 0.6${\mu}{\textrm}{m}$, in IP 10, 0.7${\mu}{\textrm}{m}$, in IP 12. 0.8${\mu}{\textrm}{m}$ higher than before. This figure show the surface roughness is higher than before, because a table move in either X-axis or Y-axis in square hole, on the contrary, in circle there table move in X-axis and Y-axis at the same time. hand drum form getting small when wire tension increase 1000gf to 1500gf, at the same working conditions. the smaller of off time, the mailer of hand drum form in same condition and same wire tension. but if you compare square hole with circle hole' graph hand drum form displayed in maintained term of working condision, on the contrary, in case of square hole variation of hand drum form is more increase than a grow of IP

  • PDF

Study of Failure Examples of Automotive Electronic Control Suspension System Including Cases with Wiring Disconnection and Air Leakage (배선 단선과 에어 누설에 관련된 자동차 ECS 시스템의 고장사례 고찰)

  • Lee, Il Kwon;Park, Jong Geon;Shin, Myung Shin;Jang, Joo Sup
    • Tribology and Lubricants
    • /
    • v.29 no.3
    • /
    • pp.180-185
    • /
    • 2013
  • The purpose of this study was to analyze the tribological characteristics of the Electronic control suspension System in a car. In the first example, the cilp used to attach the front electronic control suspension(ECS) system's control actuator was fastened very tightly. Thus, the wire was cut because of continual rotation of the shock-up shover piston rod used to adjust the height of the car. This verified the disconnection phenomenon where wire damaged makes it impossible for the ECS system to send signal to the actuator. The second example, involved a minute hole that allowed gas to leak from the ECS system. As a result, the height of the car verified the down phenomenon. In the third example, the resistance of a wire measured at $0.21{\Omega}$, when the G sensor was disconnected from the system. This verified the system shutdown and lighting of the ECS warning lamp because of body interference caused by a slight pressure on the battery cover. Therefore, quality control is always necessary to ensure safety and durability of a car.

The Change of Wire According to the Heat Pressing of Ceramic in Wire-Reinforced Ceramics (금속선 강화 도재에서 도재 가압에 따른 금속선의 변화)

  • Kim, Sung-Rok;Kim, U-sic;Lee, Il-Kwon;Dong, Jin-Keun
    • Journal of Dental Rehabilitation and Applied Science
    • /
    • v.22 no.1
    • /
    • pp.1-10
    • /
    • 2006
  • The purpose of this research was to evaluate ceramics reinforced with thin metal wires, The results could be applied to evaluate the mechanical properties of in fabricating ceramic crowns and bridges. The wires used in the study were Platinum of 0.025 mm, 0.0508 mm, 0.1 mm and Titanium of 0.127 mm diameters. The ingot used was for staining technique. One or two wires were inserted into the ceramics and the specimens were observed with dental X-rays. The results obtained in this study were as follows: 1.The commonly observed phenomenon was that the wires inserted were pushed away to the peripherally, regardless of types diameter, or numbers of wires. 2.In some Empress specimen the wire was observed to be loosed and cut off.