• Title/Summary/Keyword: Cut cell

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NUMERICAL METHOD FOR MOLTEN METAL FLOW SIMULATION WITH CUT CELL (Cut Cell을 고려하는 주조유동 해석 방법)

  • Choi, Y.S.;Hong, J.H.;Hwang, H.Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.518-522
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    • 2011
  • Cartesian grid system has mainly been used in the casting simulation even though it does not nicely represent sloped and curved surfaces. These distorted boundaries cause several problems. A special treatment is necessary to clear these problems. A cut cell method on Cartesian grids has been developed to simulate three-dimensional mold filling Cut cells at a cast-mold interface are generated on Cartesian grids. Governing equations were computed using volume and areas of cast at cut cells. In this paper, we propose a new method that can consider the cutting cells which are cut by casting and mold based on the patial cell treatment (PCT). This method provides a better representation of geometry surface and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian gird system. Various test examples for several casting process were computed and validated. The analysis results of more accurate fluid flow pattern and less momentum loss owing to the stepped boundaries in the Cartesian grid system were confirmed. We can know the momentum energy at the cut cell is conserved by using the cut cell method. By using the cut cell method. performance of computation gets better because of reducing the whole number of meshes.

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Development of a Numerical Model of Shallow-Water Flow using Cut-cell System (분할격자체계를 이용한 천수흐름 수치모형의 개발)

  • Kim, Hyung-Jun;Lee, Seung-Oh;Cho, Yong-Sik
    • Journal of the Korean Society of Hazard Mitigation
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    • v.8 no.4
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    • pp.91-100
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    • 2008
  • Numerical implementation with a Cartesian cut-cell method is conducted in this study. A Cartesian cut-cell method is an easy and efficient mesh generation methodology for complex geometries. In this method, a background Cartesian grid is employed for most of computational domain and a cut-cell grid is applied for the peculiar grids where the flow characteristics are changed such as solid boundary to enhance the accuracy, applicability and efficiency. Accurate representation of complex geometries can be obtained by using the cut-cell method. The cut-cell grids are constructed with irregular meshes which have various shape and size. Therefore, the finite volume method is applied to numerical discretization on a irregular domain. The HLLC approximate Riemann solver, a Godunov-type finite volume method, is employed to discretize the advection terms in the governing equations. The weighted average flux method applied on the Cartesian cut cell grid for stabilization of the numerical results. To validate the numerical model using the Cartesian cut-cell grids, the model is applied to the rectangular tank problem of which the exact solutions exist. As a comparison of numerical results with the analytical solutions, the numerical scheme well represents flow characteristics such as free surface elevation and velocities in x-and y-directions in a rectangular tank with the Cartesian and cut-cell grids.

Numerical Simulation of Dam-Break Problem with Cut-cell Method (분할격자를 이용한 댐붕괴파의 수치해석)

  • Kim, Hyung-Jun;Yoo, Je-Seon;Lee, Seung-Oh;Cho, Yong-Sik
    • Proceedings of the Korea Water Resources Association Conference
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    • 2008.05a
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    • pp.1752-1756
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    • 2008
  • A simple, accurate and efficient mesh generation technique, the cut-cell method, is able to represent an arbitrarily complex geometry. Both structured and unstructured grid meshes are used in this method. First, the numerical domain is constructed with regular Cartesian grids as a background grid and then the solid boundaries or bodies are cut out of the background Cartesian grids. As a result, some boundary cells can be contained two numerical conditions such as the flow and solid conditions, where the special treatment is needed to simulate such physical characteristics. The HLLC approximate Riemann solver, a Godunov-type finite volume method, is employed to discretize the advection terms in the governing equations. Also, the TVD-WAF method is applied on the Cartesian cut-cell grids to stabilize numerical results. Present method is validated for the rectangular dam break problems. Initially, a conventional grid is constructed with the Cartesian regular mesh only and then applied to the dam-break flow simulation. As a comparative simulation, a cut-cell grids are applied to represent the flow domain rotated with arbitrary angles. Numerical results from this study are compared with the results from the case of the Cartesian regular mesh only. A good agreement is achieved with other numerical results presented in the literature.

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Numerical Method for Improving the Accuracy of Molten Metal Flow (주조유동의 정확도 개선을 위한 수치기법 연구)

  • Choi, Young-Sim;Hong, Jun-Ho;Hwang, Ho-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.3
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    • pp.253-258
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    • 2012
  • The Cartesian grid system has generally been used in casting simulations, even though it does not represent sloped and curved surfaces very well. These distorted boundaries cause several problems, and special treatment is necessary to resolve them. A cut cell method on a Cartesian grid has been developed for the simulation of threedimensional mold filling. Cut cells at a cast/mold interface are generated on Cartesian grids, and the governing equations are computed using the volume and areas of the cast at the cut cells. In this paper, we propose a new method based on the partial cell treatment (PCT) that can consider the cutting cells which are cut by the cast and the mold. This method provides a better representation of the surface geometry, and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian gird system. Various test examples for several casting process are computed and validated.

Study on the Application of Casting Flow Simulation with Cut Cell Method by the Casting process (Cut Cell 방법을 활용한 공정별 주조유동해석 적용 연구)

  • Young-Sim Choi
    • Journal of Korea Foundry Society
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    • v.43 no.6
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    • pp.302-309
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    • 2023
  • In general, castings often have complex shapes and significant variations in thickness within a single product, making grid generation for simulations challenging. Casting flows involve multiphase flows, requiring the tracking of the boundary between air and molten metal. Additionally, considerable time is spent calculating pressure fields due to density differences in a numerical analysis. For these reasons, the Cartesian grid system has traditionally been used in mold filling simulations. However, orthogonal grids fail to represent shapes accurately, leading to a momentum loss caused by the stair-like grid patterns on curved and sloped surfaces. This can alter the flow of molten metals and result in incorrect casting process designs. To address this issue, simulations in the Cartesian grid system involve creating a large number of grids to represent shapes more accurately. Alternatively, the Cut Cell method can be applied to address the problems arising from the Cartesian grid system. In this study, analysis results based on the number of grid in the Cartesian grid system for a casting flow analysis were compared with results obtained using the Cut Cell method. Casting flow simulations of actual products during various casting processes were also conducted, and these results were analyzed with and without applying the Cut Cell method.

Numerical Analysis of Two-Dimensional Flow using Cut-cell method (Cut-cell 기법을 이용한 2차원 흐름의 수치해석)

  • Kim, Hyung-Jun;Kim, Su-Jin;Lee, Seung-Oh;Cho, Yong-Sik
    • Proceedings of the Korea Water Resources Association Conference
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    • 2007.05a
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    • pp.1258-1262
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    • 2007
  • 수치해석분야에서 가장 난해한 부분은 복잡한 지형을 표현할 수 있는 격자망을 쉽고 간편하게 생성하고 수치모형에 적용하는 것이다. 가장 쉽고 널리 적용되던 직사각형격자망의 한계를 극복하기 위하여 곡선좌표계를 이용하거나, 삼각형 또는 사각형의 불규칙 격자망을 적용하여 복잡한 지형을 표현하는 연구들이 시도되었다. 그러나, 곡선좌표계를 이용하여 지배방정식을 변환하는 방법은 지배방정식이 매우 복잡하고 수치모형의 구성이 난해하며, 불규칙 격자망을 이용한 방법은 계산영역을 적절히 표현하는 격자망을 구성하기 위해서 상당한 노력과 시간이 소요되는 단점이 있다. 이에, 직사각형의 격자망과 비구조 격자망의 장단점을 보완하여 수치격자 구성이 간편하고 지형을 정확히 표현할 수 있는 기법에 대한 연구가 필요한 단계에 이르게 되었다. 본 연구에서는 직사각형 격자를 기본으로 지형을 따라 계산격자를 분할하는 기법인 cut-cell기법을 이용하여 계산격자망을 구성하고, 그 적용성을 검토하였다.

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Study on Numerical Analysis Method for Moving Boundary of Interior Ballistics (강내탄도의 이동경계면 해석을 위한 수치해석 기법 연구)

  • Kim, In-Joo;Jang, Jin-Sung;Sung, Hyung-Gun;Roh, Tae-Seong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.760-763
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    • 2010
  • The expansion of 1D numerical code to 2D or 3D is needed in order to improve the analysis accuracy of the interior ballistics. The cut cell method has been imposed for the code expansion to multi dimensions. The MUSCL-Hancock scheme as a high resolution method has been selected. A feasibility of the cut cell method has been verified by analyzing the free piston problem.

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A Study on the Performance and Safety Evaluation for Residential Fuel Cell System under the Abnormal Condition (이상조건하에서 가정용 연료전지 시스템의 성능 및 안전성 평가에 관한 연구)

  • Lee, Jung-Woon;Seo, Won-Seok;Kim, Young-Gyu
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.10-13
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    • 2008
  • Fuel cell systems have witnessed remarkable development in recent years as they offer a clean and efficient alternative for power generation. Testing was conducted to determine the safety performance of a residential fuel cell system when subjected to abnormal operation condition, especially for voltage sag and fuel cut. In case of voltage sag to 198V, its arriving time at rated power had shown a slight lag but there wasn't any noticeable change when operating it between rated voltage(220V) and 10% voltage sag(198V). In case of fuel cut, it also showed stable shut-down characteristics. The test results are being used to develop a new safety evaluation for residential fuel cell system.

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Mold Filling Simulation with Cut Cell in the Cartesian Grid System (직교 격자 계에서 주조 유동 시뮬레이션의 정확한 해석 방법)

  • Choi, Young-Sim;Nam, Jeong-Ho;Hong, Jun-Ho;Hwang, Ho-Young
    • Journal of Korea Foundry Society
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    • v.29 no.1
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    • pp.33-37
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    • 2009
  • Cartesian grid system has mainly been used in the casting simulation even though it does not nicely represent sloped and curved surfaces. These distorted boundaries cause several problems. A special treatment is necessary to clear these problems. In this paper, we propose a new method that can consider the cutting cells which are cut by casting and mold based on the partial cell treatment (PCT). This method provides a better representation of geometry surface and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian grid system. Various test examples for several casting process were computed and validated. The analysis results of more accurate fluid flow pattern and less momentum loss owing to the stepped boundaries in the Cartesian grid system were confirmed. By using the cut cell method, performance of computation gets better because of reducing the whole number of meshes.

Development of 2D inundation model based on adaptive cut cell mesh (K-Flood) (적응적 분할격자 기반 2차원 침수해석모형 K-Flood의 개발)

  • An, Hyunuk;Jeong, Anchul;Kim, Yeonsu;Noh, Joonwoo
    • Journal of Korea Water Resources Association
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    • v.51 no.10
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    • pp.853-862
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    • 2018
  • An adaptive cut-cell grid based 2D inundation analysis model, K-Flood, is developed in this study. Cut cell grid method divides a grid into a flow area and a non-flow area depending the characteristics of the flows. With adaptive mesh refinement technique cut cell method can represent complex flow area using relatively small number of cells. In recent years, the urban inundation modeling using high resolution and fine quality data is increasing to achieve more accurate flood analysis or flood forecasting. K-Flood has potential to simulate such complex urban inundation using efficient grid generation technique. A finite volume numerical scheme of second order accuracy for space and time was applied. For verification of K-Flood, 1) shockwave reflex simulation by circular cylinder, 2) urban flood experiment simulation, 3) Malpasset dam collapse simulation are performed and the results are compared with observed data and previous simulation results.