• Title/Summary/Keyword: Cut Surface

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Filler effect of inner-structure bonded sheet metal in shearing process (내부구조재를 가진 중공형 접합판재의 전단가공특성에서 틈새효과에 관한 연구)

  • Kim, Ji-yong;Jung, Wan-jin;Kima, Jong-ho
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.15-19
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    • 2008
  • While recent industrial structure is various, it is small quantity batch production structure, and products requiring of various functions are increasing. In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.

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On the Growth of the Surface Area of Isolated Young Trees, Alnus tinctoria Sargent (산오리나무 고립목의 표면적성장에 대하여)

  • 임양재
    • Journal of Plant Biology
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    • v.16 no.1_2
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    • pp.1-5
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    • 1973
  • Six young trees of Alnus tinctoria grown in isolation, each having different growing stage, were selected and the surface area of their roots, stems and leaves was determined. Each of the roots of more than 0.2mm in diameter and stems was cut at intervals of 10cm and their surface area was calculated with 2$\pi$rl from the average diameter (2r) of both sections (upper and lower) by making cylindrical estimation of the cut pieces. The leaf area measured was only one side area, and the volume of cut piece and amount of dry matter of each organ were also measured. The percentage to the surface area of the whole plant body by each organ was 4-12% in root, 7-9% in stem and 69-89% in leaf, respectively. There was relatively a little individual difference. However, the surface area ratios of root and stem showed a slightly increasing tendency while that of leaf decreasing according to the growing stage. The ratio of sum leaf area index (LAIi) was 2.3-4.0$m^2$/$m^2$-and that of the surface area index(SaIi) was 0.16-0.33$m^2$/$m^2$, respectively. It has been known that the stem surface area(SAI) to the leaf area index(LAI) is within the range of 31-53%, but the SAIi is within the range of 8-11% of the LAIi.

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A study on the surface integrity of machined surface layer in machining hardened STD11 steel (경화처리된 합금공구강의 절삭에서 가공 표면층의 표면성상에 관한 연구)

  • Noh, Sang-Lai;An, Sang-Ook
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.153-160
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    • 1994
  • In this study, residual stress and surface roughness were investigated experimentally to evaluate surface integrity on surface layer machined by CBN, ceramics and WC cutting tools. When machining difficult-to-cut material (hardened STD11 steel $H_{R}$C 60), residual stresses remaining in machined surface layer were mainly compressive. The increase of flank wear caused a shift of the compressive residual stress maximum to greater workpiece depths, but the changes did not penetrate the workpiece beneath a depth of 300 .mu. m. Surface roughness was influenced considerably by variations of the cutting speed and feed. In machining hard material, CBN and A1$_{2}$ $O_{3}$ ceramics cutting tool materials proved significantly superior to mixed ceramics A1$_{2}$ $O_{3}$-TiC and WC in evaluation of surface integrity.y.

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Effects of Cutting Conditions on Surface Roughness in Turning (선삭시 절삭조건이 표면거칠기에 미치는 영향 분석)

  • Lee, Sin-Yeong;Kim, Hong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.139-149
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    • 2001
  • The effects of the cutting conditions on the surface roughness of workpiece in turning were studied in this paper. The workpieces made of carbon steel SM20C and SM45C were tamed without the support of the tailstock center. Cutting conditions were changed in three or flour steps in each parameter and cutting fluid was used. The surface roughness results of tests were measured and the effects of the cutting conditions were analyzed by the method of analysis of variance. The summary of the experimental research is as follows. The main parameters were cutting speed, fred-rate, depth of cut, and the interactions between speed and fled-rate, speed and depth of cut, and fred and depth of cut. As cutting speed increased, surface roughness showed lower value. The surface roughnesses of feed-rate 0.102 mm/rev and 0.147 mm/rev were better than those of feed-rate 0.05 mm/rev and 0.2 mm/rev.

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In-Process Prediction of the Surface Error Using an Identification of Cutting Depths in End Milling (엔드밀 가공중 절입깊이의 실시간 추정을 이용한 가공오차 예측)

  • 최종근;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.2
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    • pp.114-123
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    • 1998
  • In the end milling process, the information of the surface errors plays an important role in adaptive control systems for precision machining. As the measuring accuracy of the surface errors directly matches the control's, it is an important factor for evaluating the performance of the system. In order to obtain the surface errors, the prediction using the cutting force, torque, motor power etc. is frequently practiced owing to the easiness in measurement. In the implementation of the prediction, the information on the cutting depths make it concrete and precise. Actually the axial depth of cut limits the range of the calculation. In general, it is not easy to know the cutting depths due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool, and machining error in the previous cutting. In addition to, even if cutting depths are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggests an algorithm estimating the cutting depths based on cutting force and makes it precise to predict the surface error. The proposed algorithm can be applied in more extensive cutting situations, such as presence of the tool wear, change of the work material hardness, etc.

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The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024 (알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향)

  • Ryu, Cheong-Won;Choi, Seong-Dae;Lee, Soon-Kwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.714-719
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    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.

A Study on Critical Depth of Cuts in Micro Grooving

  • Son, Seong-Min;Lim, Han-Seok;Paik, In-Hwan;Ahn, Jung-Hwan
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.239-245
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    • 2003
  • Ultra precision diamond cutting is a very efficient manufacturing method for optical parts such as HOE, Fresnel lenses, diffraction lenses, and others. During micro cutting, the rake angle is likely to become negative because the tool edge radius is considerably large compared to the sub-micrometer-order depth of cut. Depending on the ratio of the tool edge radius to the depth of cut, different micro-cutting mechanism modes appear. Therefore, the tool edge sharpness is the most important factor which affects the qualities of machined parts. That is why diamond, especially monocrystal diamond which has the sharpest edge among all other materials, is widely used in micro-cutting. The majar issue is regarding the minimum (critical) depth of cut needed to obtain continuous chips during the cutting process. In this paper, the micro machinability near the critical depth of cut is investigated in micro grooving with a diamond tool. The experimental results show the characteristics of micro-cutting in terms of cutting force ratio (Fx/Fy), chip shape, surface roughness, and surface hardening nea. the critical depth of cut.

A Study on the minimizing of cutting depth in sub-micro machining (초정밀 절삭에서의 가공깊이 최소화에 관한연구)

  • 손성민;허성우;안중환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.376-381
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    • 2003
  • Ultra precision diamond cutting is a very efficient manufacturing method for optical parts such as HOE, Fresnel lenses, diffraction lenses, and others. During micro cutting, the rake angle is likely to become negative because the tool edge radius is considerably large compared to the sub-micrometer-order depth of cut. Depending on the ratio of the tool edge radius to the depth of cut, different micro-cutting mechanism modes appear. Therefore, the tool edge sharpness is the most important factor affecting the qualities of machined parts. That is why diamond especially mono-crystal diamond, which has the sharpest edge among all other materials is widely used in micro-cutting. The question arises, given a diamond tool, what is the minimum (critical) depth of cut to get continuous chips while in the cutting process\ulcorner In this paper, the micro machinability around the critical depth of cut is investigated in micro grooving with a diamond tool, and introduce the minimizing method of cutting depth using vibration cutting. The experimental results show the characteristics of micro cutting in terms of cutting force ratio (Fx/Fy), chip shape, surface roughness, and surface hardeing around the critical depth of cut.

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A Study on the Surface Roughness & Bending Strength for Zirconia Ceramic Grinding (지르코니아 세라믹 연삭시 표면조도와 굽힘강도에 관한 연구)

  • Ha, Sang-Baek;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.5
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    • pp.131-136
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    • 2000
  • This paper is concerned with the surface roughness and the bending strength of ground workpiece in ZrO2 ceramic grinding. Surface roughness was measured with surface tracer and bending strength value was obtained by three-point bending test on machining center using tool dynamometer. Grinding experiments were carried out to examine the effects of grinding conditions including diamond mesh size, table speed, and depth of cut on ground surface roughness. The correlation between surface roughness and bending strength was also inspected. The experimental results indicate that the rougher surface is produced as the mesh size of diamond wheel is reduced and table speed is increased, but surface roughness is not affected by depth of cut. The values of bending strength decrease as the values of Ra, Rmax and Ku increase.

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