• Title/Summary/Keyword: Cut Surface

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Multi-response optimization for milling AISI 304 Stainless steel using GRA and DFA

  • Naresh, N.;Rajasekhar, K.
    • Advances in materials Research
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    • v.5 no.2
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    • pp.67-80
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    • 2016
  • The objective of the present work is to optimize process parameters namely, cutting speed, feed rate, and depth of cut in milling of AISI 304 stainless steel. In this work, experiments were carried out as per the Taguchi experimental design and an $L_{27}$ orthogonal array was used to study the influence of various combinations of process parameters on surface roughness (Ra) and material removal rate (MRR). As a dynamic approach, the multiple response optimization was carried out using grey relational analysis (GRA) and desirability function analysis (DFA) for simultaneous evaluation. These two methods are considered in optimization, as both are multiple criteria evaluation and not much complicated. The optimum process parameters found to be cutting speed at 63 m/min, feed rate at 600 mm/min, and depth of cut at 0.8 mm. Analysis of variance (ANOVA) was employed to classify the significant parameters affecting the responses. The results indicate that depth of cut is the most significant parameter affecting multiple response characteristics of GFRP composites followed by feed rate and cutting speed. The experimental results for the optimal setting show that there is considerable improvement in the process.

A Property Evaluation of Machinable Ceramics by M/C Machining and Multiple Linear Regression Method (M/C 가공과 회귀분석방법에 의한 가공성 세라믹의 특성 평가)

  • Jang, Sung-Min;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.24 no.1
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    • pp.1-6
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    • 2009
  • In machining of ceramic materials, they are very difficult-to cut materials because of there high strength and hardness. Machining of ceramics are characterized by cracking and brittle fracture. Generally, ceramics are machined using conventional method such as grinding and polishing. However these processes are generally costly and have low MRR(material removal rate). This paper focuses on machinability evaluation of machinable ceramics for products with CNC machining center. Thus, in this paper, experiment applying cutting parameters is performed based on experimental design method. A design and analysis of experiments is conducted to study the effects of these parameters on the surface roughness by using the S/N ratio, analysis of ANOVA, and F-test. And multiple linear regression analysis is applied to compare experimental with predicted data in consideration of surface roughness. Cutting parameters, namely, feed, cutting speed and depth of cut are used to accomplish purpose of this paper. Required experiments are performed, and the results are investigated.

Structural Design of a Li-Ion Battery Slitting Machine for the Improved Stability (리튬이온 전지용 슬리터의 구조안정화 설계)

  • Lee, Tae Hoon;Ro, Seung Hoon;Yoon, Hyun Jin;Kim, Young Jo;Kim, Geon Hyeong;Kim, Dong Wook
    • Journal of the Semiconductor & Display Technology
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    • v.17 no.3
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    • pp.46-52
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    • 2018
  • Slitting, which is supposed to be one of the most critical processes in Li-Ion battery manufacturing, is supposed to cut off the uncoated parts of the foil, and cut the wide foils into the size of the Li-ion batteries. Vibrations of slitting machines are the most critical factors for uneven cut surface such as surface roughness and burr, which are the main reasons of the tearing of microporous membranes to separate the cathodes and the anodes, and eventually causing explosion of the batteries. In this study, the structure of a slitting machine has been analyzed through computer simulations to figure out the main reasons of the vibrations. The result of the study shows that simple design alterations of the supporting area and roller without modifying the main structure of the machine can suppress the vibrations effectively, and further to prevent the devastating explosion.

Modeling of Depth/Width of Cut for Abrasive Water Jet Milling of Titanium (티타늄의 워터젯 밀링을 위한 가공깊이/폭 모델링)

  • Park, Seung Sub;Kim, Hwa Young;Ahn, Jung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.83-88
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    • 2016
  • Because of the increasing tool cost for cutting hard-to-cut materials, abrasive water jet (AWJ) milling recently has been regarded as a potential alternative machining method. However, it is difficult to control the depth and width of cut in AWJ milling because they vary depending on many AWJ cutting parameters. On 27 conditions within a limited range of pressure, feed rate, and abrasive flow rate, AWJ cutting was conducted on titanium, and depth profiles were measured with a laser sensor. From the depth profile data, depth and width of cut were acquired at each condition. The relationships between depth and parameters and between width and parameters were derived through regression analysis. The former can provide proper cutting conditions and the latter the proper pick feed necessary to generate a milled surface. It is verified that pressure mostly affects depth, whereas abrasive flow rate mostly affects width.

COMPOSITIONAL DEPENDENCE OF $128^{\circ}$ Y CUT $LiNbO_3$ CRYSTALS ON SAW CHRACTERISTICS ($128^{\circ}$ Y Cut $LiNbO_3$단결정의 조성비 변화에 따른 SAW특성변화)

  • 이상학;한재용;조순형;윤의박
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.2 no.1
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    • pp.30-36
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    • 1992
  • In order to measure the characteristics of Surface Acousitc Wave(SA W) with compositions of $LiNbO_3$ single crystal, $128^{\circ}$ Y cut wafer was fabricated from $LiNbO_3$ single crystals with the composition range of 47-50 $Li_2O$mol%. Delay lines were formed on the $128^{\circ}$ Y cut wafer using photolithography technique. Delay time was measured by pulse-echo overlap method. The compositional dependence of SAW characteristics, SAW velocity, electro-mechanical coupling coefficient$(K_s^2)$ and temperature coefficient of delay time(TCD), were investigated.

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A Study on the Earth Pressure Characteristic of Cut-and-Cover Tunnel Lining by Centrifuge Model Experiment (원심모형시험에 의한 복개터널 복공의 토압특성에 관한 연구)

  • Lee, Myung-Woog;Park, Byung-Soo;Jung, Gil-Soo;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.24 no.B
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    • pp.107-116
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    • 2004
  • This thesis is results of experimental works on the behavior of the cut-and-cover tunnel. Centrifuge model tests were performed to simulate the behavior of the cut-and-cover tunnels having cross sections of national road and subway tunnels. Model experiments were carried out with changing the cut slope and the slope of filling ground surface. Displacements of tunnel lining resulted from artificially accelerated gravitational force up to 40g of covered material used in model tests, were measured during centrifuge model tests. In model tests, Jumunjin Standard Sand with the relative density of 80 % and the zinc plates were used for the covered material and the flexible tunnel lining, respectively. Basic soil property tests were performed to obtain it's the property of Jumumjin Standard Sand. Shear strength parameters of Jumunjin Standard Sand were obtained by performing the triaxial compression tests. Direct shear tests were also carried out to find the mechanical properties of the interface between the lining and the covered material. Compared results model tests estimation with respect to displacements of the lining.

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Numerical Analysis for Carinthian Cut and Cover Tunnelling Method (카린시안 터널 공법의 기준 제안을 위한 수치 해석적 연구 - 국내 고속철도 복선터널 표준 단면을 기준으로 -)

  • Roh, Byoung-Kuk;Baek, Seung-Kyu;Cha, Min-Woong
    • Explosives and Blasting
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    • v.31 no.1
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    • pp.33-40
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    • 2013
  • Carinthian cut and cover tunnelling method which combines cut & cover and NATM tunnel excavation method has increased the interest. Design and construction of arch concrete have been increased, but there is no applicable standards for arch concrete. Therefore, in this study numerical analysis was performed to propose standards for the Carinthian tunnelling method considering a variety of conditions such as ground conditions, tunnel overburden thickness, thickness of backfill, and overburden surface slope angle changes, linear regression equations derived to classify and organize a rational, economical, and safe Carinthian cut and cover tunneling method based proposed.

A Case Study on Cut Slope Failure due to the Geomorphological Factor (지형요인에 의한 절토사면 붕괴사례)

  • Kim, Seung-Hyun;Choi, Ji-Yong;Rhee, Jong-Hyun;Lee, Jung-Yup;Koo, Ho-Bon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.1161-1170
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    • 2009
  • The Roads in Gangwon Province generally was made on purpose to use the military road. In case of these roads, tremendous dangerous cut slopes do exist and its road linear shape was badly designed. In order to make up for this situation, the government has continuously established the new road or performed the public works such as the straight line of the curved road. Soksil 2 cut slope was made through the road improvement work. This has small surface failures and collapses. In spite of dry season, this slope are leaking lots of groundwater at the unbelievable point. So as to get curious phenomenon right, we performed a detailed field investigation, the geomorphological analysis, the stability analysis considering field characteristic and ultimately proposed the countermeasure to make sure stability of Sokil 2 cut slope.

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A Study on the Displacement Characteristics of Cut-and Cover Tunnel Lining by Centrifuge Model Experiment (원심모형시험에 의한 복개터널 복공의 변위특성에 관한 연구)

  • Lee, Myung-Woog;Park, Byung-Soo;Lee, Jong-Ho;Yoo, Nam-Jae
    • Journal of Industrial Technology
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    • v.23 no.A
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    • pp.119-130
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    • 2003
  • This thesis is results of experimental works on the behavior of the cut-and-cover tunnel. Centrifuge model tests were performed to simulate the behavior of the cut-and-cover tunnels having cross sections of national road and subway tunnels. Model experiments were carried out with changing the cut slope and the slope of filling ground surface. Displacements of tunnel lining resulted from artificially accelerated gravitational force up to 40g of covered material used in model tests, were measured during centrifuge model tests. In model tests, Jumunjin Standard Sand with the relative density of 80 % and the zinc plates were used for the covered material and the flexible tunnel lining, respectively. Basic soil property tests were performed to obtain it's the property of Jumumjin Standard Sand Shear strength parameters of Jumunjin Standard Sand were obtained by performing the triaxial compression tests. Direct shear tests were also carried out to find the mechanical properties of the interface between the lining and the covered material. Compared results model tests estimation with respect to displacements of the lining.

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$LiTaO_3$ single crystals growth for SAW device application (표면탄성파 소자 응용을 위한 $LiTaO_3$ 단결정 성장)

  • Chung, D.S.;Roh, Y.R.;Park, B.H.;Kim, Y.S.
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.4 no.2
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    • pp.134-138
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    • 1994
  • $LiTaO_3 (LT)$ single crystals (Y, X-axis) were grown from the congruent composition, 48.65 mole %, $Li_2O$ for SAW (Surface Acoustic Wave) applications. Basic SAW filters were fabricated on the RIST prepared LT wafers (Y-cut) using phtolithography. SAW filter performance was evaluated. The results were compared of the SAW characteristics between RIST prepared LT wafer (Y-cut) and commercial Yamaju wafer (Y-cut). The SAW filter prepared on the RIST grown LT wafer was shown better SAW performances than that of Yamaju wafer.

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