• Title/Summary/Keyword: Cut Rate

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The effect of Surface Roughness on Wire-cut Electric Discharge Machining of Discharge Energy in Aluminium Alloy 2024 (알루미늄 합금 2024의 와이어 컷 방전가공에서 방전 에너지가 표면 거칠기에 미치는 영향)

  • Ryu, Cheong-Won;Choi, Seong-Dae;Lee, Soon-Kwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.714-719
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    • 2011
  • The surface roughness depending on the machining method is very important because is produce a finished product through riveting, sealing, bonding, and special paint in order to curb the turbulence and air resistance which occur between the sheets. Aluminum alloy 2024 which is widely used for interior and exterior material of aircraft are tested. Jin-young JW-60C wire cutting machine was used in this experiment. In this paper, the experimental investigation has been performed to find out the influence of the surface roughness and surface shape characteristics on the wire-cut EDM of discharge energy in aluminium alloy 2024. The selected experimental parameters are peak current, no-load voltage, off time and feed rate. The experimental results give the guideline for selecting reasonable machining parameters. The high discharge energy on the idle time, almost no change in surface roughness can be seen.

Development of Nondestructive Grouping System for Soil Organic Matter Using VIS and NIR Spectral Reflectance

  • Sung J.H.
    • Agricultural and Biosystems Engineering
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    • v.6 no.1
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    • pp.15-21
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    • 2005
  • This study was conducted to develop a nondestructive grouping system for soil organic matter using visible (VIS) and near infrared (NIR) spectroscopic method. The artificial light was irradiated on the cut soil surface at 15 to 20 cm depths to reduce the errors of light at open field. The reflectance energy from the cut soil surface was measured to group the soil organic matter using VIS/NIR light sensor with narrow band pass filter. From reflectance spectra of soil samples, the sensitive wavelengths for measuring the soil organic matter were selected and compared to previous research results. The grouping system for soil organic matter consisted of light sensor with band pass filter measuring the reflectance energy of the cut soil surface, global positing system (GPS), analog-to-digital (AD) converter, computer and operating software. The regression models to predict the soil organic matter were developed and evaluated. From field test, the accuracies of the developed light sensor system were 81.3% for five-stage grouping of the soil organic matters and 91.0% for three-stages grouping of the soil organic matters, respectively. It could be possible to support the decision making for variable rate applications with the developed grouping system for soil organic matter in precision agriculture.

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Inhibitory Effects of Ultrasound in Combination with Ascorbic Acid on Browning and Polyphenol Oxidase Activity of Fresh-cut Apples

  • Jang, Ji-Hyun;Kim, Sang-Tae;Moon, Kwang-Deog
    • Food Science and Biotechnology
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    • v.18 no.6
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    • pp.1417-1422
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    • 2009
  • This study was conducted to investigate the effect of ultrasound with ascorbic acid on the quality of fresh-cut apples. Prepared apple cubes were dipped in distilled water (US) or in 1% ascorbic acid solution (AS), both were treated with ultrasound at 40 kHz, while the other sample was just dipped in 1% ascorbic acid solution for 1 min (AA). All samples were stored at $4^{\circ}C$ for 12 days. AS treatment had an effect on apple cube color as indicated by its significantly higher L values and lower ${\Delta}E$ value whereas AA- and US-treated samples showed a considerable browning. Higher inhibition rate on browning and polyphenol oxidase (PPO) activity of 46 and 98%, respectively, were observed after AS treatment. The highest total phenolic content of AS-treated samples was shown during whole storage periods. This investigation revealed that the use of ultrasound in combination with ascorbic acid had a positive effect on quality maintaining of fresh-cut apples.

Effect of Storage Conditions of Whole Fruits on Quality of Fresh-cut 'Niitaka' Asian Pears

  • Chung, Hun-Sik;Youn, Kwang-Sup;Moon, Kwang-Deog
    • Food Science and Biotechnology
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    • v.18 no.6
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    • pp.1379-1385
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    • 2009
  • Quality changes of the slices processed from 'Niitaka' Asian pears (Pyrus pyrifolia) stored at $0^{\circ}C$ for up to 4 months under controlled atmosphere (CA, 1% $O_2+1%\;CO_2$) and normal air have been investigated for 4 days at $10^{\circ}C$. Respiration rate of the slices was retarded by pre-slicing storage for 4 months in CA. Electrolyte leakage was lower in the slices from pears stored for short-term than long-term and under CA than air. L and a values of the slices from whole pears stored under CA were maintained higher and lower, respectively as compared to the other. Levels of acetaldehyde and ethanol in the slices were increased by CA and long-term storage of whole pears. Content of ascorbic acid and counts of total aerobic microbes in the slices were not affected by storage conditions of whole pears. These results show that storage atmospheres and durations of whole pears affected quality changes of the slices and the conditions of pre-slicing storage should be considered as an important factor for optimizing fresh-cut procedures.

A Property Evaluation of Machinable Ceramics by M/C Machining and Multiple Linear Regression Method (M/C 가공과 회귀분석방법에 의한 가공성 세라믹의 특성 평가)

  • Jang, Sung-Min;Yun, Yeo-Kwon
    • Journal of the Korean Society of Safety
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    • v.24 no.1
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    • pp.1-6
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    • 2009
  • In machining of ceramic materials, they are very difficult-to cut materials because of there high strength and hardness. Machining of ceramics are characterized by cracking and brittle fracture. Generally, ceramics are machined using conventional method such as grinding and polishing. However these processes are generally costly and have low MRR(material removal rate). This paper focuses on machinability evaluation of machinable ceramics for products with CNC machining center. Thus, in this paper, experiment applying cutting parameters is performed based on experimental design method. A design and analysis of experiments is conducted to study the effects of these parameters on the surface roughness by using the S/N ratio, analysis of ANOVA, and F-test. And multiple linear regression analysis is applied to compare experimental with predicted data in consideration of surface roughness. Cutting parameters, namely, feed, cutting speed and depth of cut are used to accomplish purpose of this paper. Required experiments are performed, and the results are investigated.

Effect of Water Impingement Conditions on the Degradation of Epoxy Coatings in Tap Water

  • Kim, D.H.;Yoo, Y.R.;Kim, Y.S.
    • Corrosion Science and Technology
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    • v.21 no.5
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    • pp.327-339
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    • 2022
  • The water-jet technique started by Bridgman can cut metal and alloys without harmful gas and fume. However, while this technique is convenient to cut metals and alloys, in the case of coated pipe, water jet induces the degradation of coatings on the pipes, and may facilitate structural failure, leakage, and loss of products. While there are many reports on the effect of water jet on cut metals and the damage of metallic materials, research on the effect of water impingement on the epoxy coatings has been little studied. In this work, we therefore control the velocity of water jet, distance between nozzle and specimen, and water temperature, and discuss the effect of water impingement on the epoxy coatings. Increasing water velocity and water temperature and reducing nozzle distance increased the degradation rates of three epoxy coatings were increased. Among three test parameters - water velocity, nozzle distance and water temperature, water temperature was relatively effective to increase the degradation rate of epoxy coatings.

Study on grindability of ferrite (페라이트의 연삭성에 관한 연구)

  • Kim, Seong-Cheong;Lee, Jae-U
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1507-1519
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    • 1997
  • This paper aims to clarify the effects of grinding conditions on bending strength in surface grinding of various ferrites with the resin bond diamond wheel. The main conclusions obtained were as follows. At a constant material removal rate, the strength improves with increased wheel depth of cut and decreased workpiece speed. It is desirable to grind at higher peripheral wheel speed and under the critical workpiece speed presented in this paper. Grinding the ferrite of higher brittleness, the wheel depth of cut limited to hold 50% of their inherent strength becomes lower. The effect of various grinding conditions on bending strength becomes more larger in the order of Sr, Mn-Zn and Cu-Ni-Zn. When using the diamond grain of the lower toughness, the bending strength becomes higher, and the wheel wear occurs faster. Considering both bending strength and wheel wear rate, the best concentration of wheel is 100. The ground surfaces exhibit that the fracture process during grinding becomes more brittle in the order of Sr, Mn-Zn and Cu-Ni-Zn.

The Process Factor Characteristics and Surface Roughness Prediction of Engineering Plastics in CNC Turning (엔지니어링 플라스틱의 CNC 선반가공에서 공정변수 특성 및 표면거칠기 예측)

  • Lee, Jung-Hee;Eom, Seong-Jin;Kwak, Gil-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.73-79
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    • 2020
  • Although engineering plastics that are light-weight and have excellent mechanical performance have been widely applied in various industries in place of steel structures to reduce the burden of cost and time, there have been few studies related to their surface roughness. This study aims to evaluate the optimal effects of feed rate, cutting speed, and depth of cut as cutting parameters as well as nose angle on the surface characteristics of MC nylon in CNC lathe machining. To determine the best conditions under different nose radii, the experiments were performed based on the Taguchi L9(34) orthogonal array method, in which the resulting data was analyzed using the S/N ratio and ANOVA. Results indicate that the most significant contribution was feed rate followed by nose angle and cutting speed, whereas the depth of cut did not influence the performance. This study demonstrates that the suggested method for improving the surface finishing of MC nylon is efficient compared with results obtained from experimentation and prediction.

A Study on Laser-Assisted Machining Process of Silicon Nitride (질화규소의 Laser-Assisted Machining 공정에 관한 연구)

  • Lim, Se-Hwan;Lee, Jae-Hoon;Shin, Dong-Sig;Kim, Jong-Do;Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.5
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    • pp.48-56
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    • 2009
  • In this paper, laser-assisted machining(LAM) has been employed to machine hot isostatically pressed (HIPed) Si3N4 work pieces. Due to little residual flaws and porosity, HIPed $Si_3N_4$ work pieces are more difficult to machine compared to normally sintered $Si_3N_4$ workpieces. In LAM, the intense energy of laser was used to enhance machinability by locally heating the workpiece and thus reducing yield strength. In experiments, the laser power ranges from 200W to 800W and the diameter of work pieces is 16mm. While machining, the surface temperature was kept nearly constant by laser heating except for a short period of rise time of max. 58 seconds. Results showed as feed rate increases the surface temperature of $Si_3N_4$ workpieces decreases slightly, whereas the effect of depth of cut is disregardable. With a laser power of 800W, achievable maximal depth of cut as 0.7mm and feed rate was 0.03mm/rev.

A Study on the Tool Temperature Estimation for Different Cutting Conditions in Turning Using a Statistical Method (통계적 기법을 이용한 선삭가공 절삭조건에 따른 공구온도 예측)

  • 송길용;문홍현;박병규;김성청;이응석
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.11
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    • pp.96-102
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    • 2002
  • This study is on the estimation method of toot temperature for different tool nose radius and cutting conditions in turning. Experimental analysis has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using a thermo-couple which is embedded in the insert tip. Using multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for the different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for a tool temperature estimation technique. The result indicates that the tool temperature decreases for increasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut. This method will be useful for the estimation of tool life and temperature using limited experimental data for given cutting conditions.