• International Journal of Precision Engineering and Manufacturing
• /
• 제3권4호
• /
• pp.37-42
• /
• 2002

The purpose of this paper is comparing the forging effect according to the shape of preforms of cup shaped powder forging product, and extending the application of powder forging technology to more complicated cup-shaped products like pistons. In order to achieve this, preforms are provided by compacting, sintering, and machining to 5 different shapes, then forged to the final shape of products. The workability for sintered aluminium powder material was examined and confirmed its slope was 0.5 as known. Density and strain loci of forged products are also evaluated and compared. On the basis of the results, the most effective shape of preform was proposed. The preform for the piston which is 50mm in diameter was prepared and hot forged successfully to the final product.

• 한국정밀공학회지
• /
• 제17권11호
• /
• pp.63-68
• /
• 2000

The purpose of this paper is to compare the forging effects according th the shape of preforms of cup shaped powder forging product, and extend the application of powder forging technology to more complicated cup-shaped products like pistons. In order to this, preforms are provided by compacting, sintering, and machining in various shapes, then forged to final shape of products. The workability for sintered aluminium powder material is examined. Density and strain loci of forged products are compared, and the most effective shape of preform is proposed. The preform for a piston of 50mm in diameter is provided and hot forged to final product.

• 소성∙가공
• /
• 제10권6호
• /
• pp.471-477
• /
• 2001

Milli-structure components are classified as a component group whose size is between macro and micro scales, that is, about smaller than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In this study, milli-structure rectangular cup drawing is analyzed and measured using the finite element method and experiments. Special containers or cases of cellular phone vibrator to save installation space are produced by rectangular-shaped drawing. A systematic approach is established for the design and the experiment of the forming processes for rectangular milli-structure cases. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 춘계학술대회 논문집
• /
• pp.235-238
• /
• 2001

Milli-structure components are classified as a component group whose size is between macro and micro scales, that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In this study, milli-structure rectangular cup drawing is analyzed and measured using the finite element method and experiment. Generally, milli-structure containers or cases like cellular phone vibrator consist of rectangular-shaped drawing to save installation space. A systematic approach is established for the design and the experiment of the forming processes for rectangular milli-structure cases. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2001년도 춘계학술대회논문집A
• /
• pp.471-476
• /
• 2001

Milli-structure components ate classified as a component group whose size is between macro and micro scales, that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In this study, milli-structure rectangular cup drawing is analyzed and measured using the finite element method and experiment. Generally, milli-structure containers or cases like cellular phone vibrator consist of rectangular-shaped drawing to save installation space. A systematic approach is established for the design and the experiment of the forming processes for rectangular milli-structure cases. To verify the simulation results, the experimental investigations were also carried out on a real industrial product. The numerical analysis by FEM shows good agreement with the experimental results in view of the deformation shape of the product.

• Journal of Advanced Marine Engineering and Technology
• /
• 제39권7호
• /
• pp.729-734
• /
• 2015

본 연구는 내경부에 깊은 구멍이 있는 컵형상의 대형단조품을 형단조와 자유단조 공법을 복합하여 성형하기 위한 단조공법 개발에 관한 것이다. 제안된 단조공법은 형단조를 이용하여 예비성형체를 성형하고 코깅 공법을 이용하여 후방압출 형상을 성형하는 방법이다. 유한요소해석에서 제안된 공법이 후방압출공법에 비하여 낮은 성형하중으로 더 높은 유효변형율을 나타내었다. 제안된 공법으로 시제품을 제작하여 내부품질이 양호한 제품을 적은 용량을 프레스로 성형할 수 있음을 확인하여 제안 공법의 타당성을 검증하였다.

• 한국정밀공학회지
• /
• 제14권2호
• /
• pp.129-135
• /
• 1997

Experimental studies have been carried out to obtain uniform cups by one operation of backward extrusion. A lot of factors on dimensional accuracy of backward extruded cups are billet material, billet shape, punch shape, punch velocity, geometry of tool, tool material, and lubrication etc. In manufacturing cup-shaped parts by backward extrusion, it is very important to design the initial billet shape or the preform. The objective of this paper is to find that the shape of the initial billet is related to dimensional accuracy and also to manufacture the more accurate product simultaneously reducing the loss of material as forming the shape of the initial billet by means of upsetting.

• 디자인융복합연구
• /
• 제18권1호
• /
• pp.49-60
• /
• 2019

이 연구는 고령화 사회 및 개인핵가족사회에 진입하는 우리나라의 현 상황에서 가정편의식 제품을 편리하게 사용할 수 있는 디자인에 대하여 알아보고자 한다. 연구방법으로 첫째, 가정편의식 이론적 고찰로서 문헌자료 및 선행연구조사를 하였다. 둘째, 디자인 조사로서 가정편의식 디자인 사례 분류를 하였다. 셋째, 실제 사용하는 이용자를 대상으로 사용자 평가 및 감성평가 조사를 실시하였다. 제품 디자인 감성평가에 의한 요인분석 결과 3개의 대표 요인으로 분류되어졌다. 1요인은 "형태적 감성", 2요인은 "기능적 감성", 3요인은 "심리적 감성"으로 연구자에 의한 대표 감성언어 명칭을 3가지로 부여하였다. 가정편의식 패키지 디자인으로 다음과 같이 제작되어져야할 것이다. 첫째, 용기를 들때 대부분 비닐용기로 되어져있어 미끄러지고 떨어뜨리기 쉽기 때문에 용기에 그립감을 주어 잘 떨어뜨리지 않게 한다. 둘째, 손목이나 손가락 힘이 약한 고령자를 위하여 쉽게 뜯을 수 있게 제작 한다. 또한, 색상과 관련하여 차가운 한색계열 색상보다는 따뜻한 난색 계열색상을 이용하여 제공한다.