• 제목/요약/키워드: Cu-based Sintered Friction Material

검색결과 11건 처리시간 0.021초

소결 마찰재의 마찰특성에 미치는 고체 윤활제의 영향 (The effect of solid lubricant on the frictional characteristics of Cu base sintered friction material.)

  • 정진현;이범주;조정환;정동윤;권석진
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제24회 춘계학술대회
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    • pp.45-54
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    • 1996
  • The effect of graphite on the frictional characteristics of Cu-based sintered friction materials was studied by pin-on-disk type wear test. A study has been carried out concerning the optimum concentration of graphite in sintered friction material to obtain the minimum wear rate and low friction coefficient . Friction coefficient and wear rate were increased as increasing the content of graphite in the matrix. In the study the optimum concentration of graphite was 19vol % to get the minimum wear rate and optimal frick'ion coefficient.

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동계 소결마찰재에 대한 흑연함량과 형상의 영향 (Influence of Graphite Content and Shape on the Cu-Based Sintered Friction Materials)

  • 최병호;이종형;송경태
    • 대한기계학회논문집A
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    • 제20권1호
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    • pp.44-52
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    • 1996
  • Influence of frictional and mechanical properties was studied with the content(8-18 wt.%) and shapes(flake of irregular) of graphite that was used as lubricant components of copper-based sintered materials. The density, hardness and bending strength of friction materials with the shape of flake graphite were lower and decreased rapidly than that of irregular, as the content of graphite increases up to 18 wt.%. In friction test, wear rate was about 2.0-$2.5{\times}10^{-7}\textrm{cm}^3$/kgf.m and coefficient of friction was 0.30-0.37, independent on graphite content and shape. As the temperature of friction materials increased, wear rate decreased rapidly because oxides such as $Cu_2O$ and $SnO_2$ in the surface of friction material were formed.

B$_{4}$C의 첨가에 따른 동계소결합금 마찰재의 마찰특성 변화에 관한 연구 (A Study on the Frictional Characteristics of B$_{4}$C Added Cu Base Sintered Friction Material)

  • 정동윤;김기열;조정환
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1996년도 제23회 춘계학술대회
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    • pp.99-107
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    • 1996
  • Examined in this paper is the effect of B$_{4}$C addition on the frictional characteristics of Cu-Sn based sintered friction material. For the specimens 1%, 2% and 4% of B$_{4}$C were added into the reference material. A pin-on-disk type friction tester was used to measure the friction and wear with respect to the surface temperature and sliding distance. Wear mechanism of each specimen is analyzed in the view point of the oxide film formation. The specimen containing 4% of B$_{4}$C showed stable friction and low wear since the oxide film was sustained up to higher surface temperature ranges.

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디젤차량 싱크로나이저링을 위한 소결마찰재 개발 및 접합특성 평가 (Study on Friction Characteristic of Sintered Friction Component for Synchronizer-Ring of Diesel Vehicle)

  • 송준혁;김은성;김경재;오제하;양성모;강신재
    • 대한기계학회논문집A
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    • 제37권3호
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    • pp.373-378
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    • 2013
  • 엔진의 출력증대와 이에 따른 변속기의 크기 증가 등으로 인한 회전체의 관성증가로 변속기의 변속성능은 악조건이 되고 있다. 따라서, 이를 해결하기 위하여 내마모성이 높은 마찰소재의 개발이 요구된다. 디젤차량 수동변속기용 싱크로나이저 링에 요구되는 마찰특성에 적합한 소재를 개발하고, 이에 대한 접합 특성을 평가하였다. 즉, 철합금 모재와 동합금계 마찰재를 접합하는 공정을 개발하고, 접합층에 대하여 BSE분석, EDX분석을 수행하여 접합특성을 평가하였으며, 해당 시험편에 대하여 전단강도를 평가하였다.

고속 전철용 소결 마찰재료 개발 (Development of Sintered Friction Material for High Speed Train)

  • 김기열;김상호;이범주;조정환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2002년도 추계학술대회 논문집(II)
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    • pp.779-786
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    • 2002
  • The Friction Brake Pad of High Speed Train is the most important parts in brake system, which is usually made of Cu-based Sintered friction material. This study has been carried out about the formulation effects of sintered friction material and made lots of sample brake pads. Then, we have done the performance test of the developed product by using full scale inertia Dynamo-meter. This performance test (braking speed 300km/h) was conducted as GEC Alsthom Standard test procedure and High Speed Brake Test (braking speed 350km/h) was done at "Poli" in Italy. The friction properties of this product was almost identical with the brake pad which is currently used to TGV. And the temperature of brake disk on braking speed 350Km/h was a little higher.

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$B_4C$의 첨가에 따른 동계소결합금 마찰재의 마찰특성 변화에 관한 연구 (A Study on the Frictional Characteristics of $B_4C$ Added Cu Base Sintered Friction Materials)

  • 정동윤;김기열;조정환
    • Tribology and Lubricants
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    • 제12권3호
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    • pp.48-54
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    • 1996
  • Examined in this paper, is the effect of B$_{4}$C addition on the frictional characteristics of Cu-Sn based sintered friction materials. For the specimens 1wt%, 2wt% and 4wt% of B$_{4}$C were added into the reference material. A pin-on-disk type friction tester was used to,measure the friction torque with respect to the surface temperature and sliding distance. Wear mechanism of each specimen is analyzed in the view point of the oxide film formation. The specimen containing 4wt% of B$_{4}$C showed stable friction and low wear since the oxide film was sustained up to higher surface temperature ranges.

고성능 금속마찰재의 트라이볼로지적 특성 (Tribological Characteristics for High Perfomance Metallic Friction Materials)

  • 김석삼;김재호;안효준
    • Tribology and Lubricants
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    • 제14권1호
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    • pp.45-53
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    • 1998
  • Friction and wear test for two kinds of Cu-based sintered metallic friction material against cast iron disk was carried out by plate-on-disk type friction and wear tester to investigate the friction and wear characteristics of brake system in severe condition. In this experimental study, the counter specimen was cast iron which is being used generally in brakes of heavy duty equipments. Test friction materials were A type which was manufactured by foreign company and B type by domestic company. Friction coefficient and wear volume were measured and compared with each other. The experiment was performed under room temperature. The worn surface of cast iron disk and friction material were observed by scanning electron microscope. The temperature of surface of disk was measured continuously by the non-contacting thermometer. It was found that A type friction material had stable friction coefficient over the wide range of sliding condition, but B type friction material had unstable friction coefficient and lower value of 0.2 under the severe sliding condition.

디스크 경도에 따른 소결마찰재와 내열강 디스크의 마찰·마모 특성 (Study of the Tribological Characteristics Based on the Hardness of the Brake Disk between the Sintered Metallic Friction Material and the Heat-resisting Steel Disks)

  • 나선주;박형철;김상호
    • Tribology and Lubricants
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    • 제31권2호
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    • pp.42-49
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    • 2015
  • Because of the growing need for high-speed transport options such as trains and aircraft, there is increasing demand for technology related to high-speed trains. Among them, braking systems are important in high-speed trains in terms of reliability. Especially, the disk brake system, in use in most high-speed trains, transforms kinetic energy into thermal energy and noise. Therefore, the material properties of both the friction materials and disks are expected to influence the tribological characteristics. In this paper, the tribological characteristics depend on the hardness of the brake disks between the Cu-based sintered metallic friction material and the heat-treated heat-resisting steel disks. A lab-scale dynamometer used to perform braking tests at a variety of braking speeds using dry conditions. The test results revealed that the hardness of the disks affects the friction coefficients, friction stabilities, and wear rates. Thus, the brake system using the heat-resisting steel disk requires proper heat-treatment. These differences are considered to be caused by the change in tribological mechanisms and the generation of an oxide layer on the friction surfaces. The oxide layers on the friction surfaces are confirmed to Fe2O3 by x-ray diffraction (XRD) and scanning electron microscope-energy dispersive spectroscopy (SEM-EDS) analysis.

Studies on Preparation of $Ti_3SiC_2$ Particulate Reinforced Cu Matrix Composite by Warm Compaction and its Tribological Behavior

  • Ngai, Tungwai L.;Xiao, Zhiyu;Wu, Yuanbiao;Li, Yuanyuan
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.853-854
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    • 2006
  • Warm compaction powder metallurgy was used to produce a $Ti_3SiC_2$ particulate reinforced Cu matrix composite. Fabrication parameters and warm compaction behaviors of Cu powder were studied. Based on the optimized fabrication parameters a Cu-based electrical contact material was prepared. Results showed that in expend of some electrical conductivity, addition of $Ti_3SiC_2$ particulate increased the hardness, wear resistivity and anti-friction ability of the sintered Cu-base material.

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