• Title/Summary/Keyword: Cryogenic temperatures

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Microstructural and corrosion behavior of D3 tools steel and 440C SS for blade application

  • Nur Maizatul Shima Adzali;Nurul Abidah Mohamad Khapeli;Alina Rahayu Mohamed
    • Advances in materials Research
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    • v.13 no.3
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    • pp.183-194
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    • 2024
  • D3 tools steel and 440C stainless steel (SS) are normally being employed for application such as knife blade and cutting tools. These steels are iron alloys which have high carbon and high chromium content. In this study, lab work focused on the microstructural and corrosion behavior of D3 tools steel and 440C SS after went through heat treatment processes. Heat treatments for both steels were started with normalizing at 1020 ℃, continue with hardening at 1000 ℃followed by oil quenching. Cryogenic treatment was carried out in liquid nitrogen for 24 hours. The addition of cryogenic heat treatment is believed to increase the hardness and corrosion resistance for steels. Both samples were then tempered at two different tempering temperatures, 160 ℃ and 426 ℃. For corrosion test, the samples were immersed in NaCl solution for 30 days to study the corrosion behavior of D3 tool steel and 440C SS after heat treatment. The mechanical properties of these steels have been investigated using Rockwell hardness machine before heat treatment, after heat treatment (before corrosion) and after corrosion test. Microstructure observation of samples was carried out by scanning electron microscopy. The corrosion rate of these steels was calculated after the corrosion test completed. From the results, the highest hardness is observed for D3 tool steel which tempered at 160 ℃(54.1 HRC). In terms of microstructural analysis, primary carbide and pearlite in the as-received samples transform to tempered martensite and cementite after heat treatment process. From this research, for corrosion test, heat treated 440C SS sample tempered with 426 ℃possessed the excellent corrosion resistance with corrosion rate 0.2808 mm/year.

Impact Properties and Fractography of Structural Materials for LNG Tank at Cryogenic Temperatures (LNG 저장탱크용 재료의 극저온 충격특성과 파면해석)

  • Shin Hyung-Seop;Lee Hae-Moo;Shin Ju-Yeong;Park Jong-Seo
    • Journal of the Korean Institute of Gas
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    • v.2 no.1
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    • pp.99-106
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    • 1998
  • In order to investigate the impact properties of structural materials for LNG tank, instrumented Charpy impact tests were carried out at cryogenic temperatures. $9\%$ Ni steel showed a superior fracture resistance because of less degradation in toughness until 77 K. From the load-deflection curve obtained by an instrumented methods it was found that with the decrease of temperature from 173 K to 77 K, the peak load in the curve increased, but the total absorbed energy decreased. In addition, the energy absorbed during the crack growth was larger than one absorbed in the process of crack initiation. In SUS304L material, the energy absorbed in the process of the crack initiation was relatively large, but the energy absorbed in the process of crack growth was small, the behavior of absorbed energy was well agreed with the observations of the fracture surface which showed a relatively smooth fracture surface. The absorbed Charpy impact energy in the case of A5083 alloy was lower as compared with other steels, and some cracks were observed along the crack propagation direction at the fracture surface of 77 K.

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A Novel Method for In Situ Stress Measurement by Cryogenic Thermal Cracking - Concept Theory and Numerical Simulation (저온 열균열 현상을 이용한 초기 응력 측정법 - 개념, 이론 및 수치해석)

  • Ryu, Chang-Ha;Ryu, Dong-Woo;Choi, Byung-Hee;Synn, Dong-Ho;Loui, John P.
    • Tunnel and Underground Space
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    • v.18 no.5
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    • pp.343-354
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    • 2008
  • A new method is suggested herein to measure the virgin earth stresses by means of a borehole. This novel concept is basically a combination of borehole stress relieving and borehole fracturing techniques. The destressing of the borehole is achieved by means of inducing thermal tensile stresses at the borehole periphery by using a cryogenic fluid such as Liquid Nitrogen($LN_2$). The borehole wall eventually develops fractures when the induced thermal stresses exceed the existing compressive stresses at the borehole periphery in addition to the tensile strength of the rock. The above concept is theoretically analyzed for its potential applicability to interpret in situ stress levels from the tensile fracture stresses and the corresponding borehole wall temperatures. Coupled thermo-mechanical numerical simulations are also conducted using FLAC3D, with thermal option, to check the validity of the proposed techniques. From the preliminary theoretical and numerical analysis, the method suggested for the measurement of in situ stresses appears to be capable of accurate estimation of the virgin stresses by monitoring tensile crack formation at a borehole wall and recording the wall temperatures at the time of crack initiation.

Effect of graphene oxide on mechanical characteristics of polyurethane foam (산화그래핀이 폴리우레탄 폼 기계적 강도에 미치는 영향)

  • Kim, Jong-Min;Kim, Jeong-Hyeon;Choe, Young-Rak;Park, Sung Kyun;Park, Kang Hyun;Lee, Jae-Myung
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.493-498
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    • 2016
  • In the present study, graphene oxide based polyurethane foams were manufactured as a part of the development process of mechanically strengthened polyurethane foam insulation material. This material is used in a liquefied natural gas carrier cargo containment system. The temperature of the containment system is $-163^{\circ}C$. First, graphene oxide was synthesized using the Hummers' method, and it was supplemented into polyol-isocyanate reagent by considering a different amount of graphene oxide weight percent. Then, a bulk form of graphene-oxide-polyurethane foam was manufactured. In order to investigate the cell stability of the graphene-oxide-polyurethane foam, its microstructural morphology was observed, and the effect of graphene oxide on microstructure of the polyurethane foam was investigated. In addition, the compressive strength of graphene-oxide-polyurethane foam was measured at ambient and cryogenic temperatures. The cryogenic tests were conducted in a cryogenic chamber equipped with universal testing machine to investigate mechanical and failure characteristics of the graphene-oxide-polyurethane foam. The results revealed that the additions of graphene oxide enhanced the mechanical characteristics of polyurethane foam. However, cell stability and mechanical strength of graphene-oxide-polyurethane foam decreased as the weight percent of graphene oxide was increased.

Evaluation of Thermal Performance and Mechanical Properties in the Cryogenic Environment of Basalt Fiber Reinforced Polyurethane Foam (현무암 섬유 보강 폴리우레탄폼의 열적 성능 및 극저온 환경에서의 기계적 특성 평가)

  • Jeon, Sung-Gyu;Kim, Jeong-Dae;Kim, Hee-Tae;Kim, Jeong-Hyeon;Kim, Seul-Kee;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.59 no.4
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    • pp.207-213
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    • 2022
  • LNG CCS which is a special type of cargo hold operated at -163℃ for transporting liquefied LNG is composed of a primary barrier, plywood, insulation panel, secondary barrier, and mastic. Currently, glass fiber is used to reinforce polyurethane foam. In this paper, we evaluated the possibility of replacing glass fiber-reinforced polyurethane foam with basalt fiber-reinforced polyurethane foam. We conducted a thermal conductivity test to confirm thermal performance at room temperature. To evaluate the mechanical properties between basalt and glass-fiber-reinforced polyurethane foam which is fiber content of 5 wt% and 10 wt%, tensile and an impact test was performed repeatedly. All of the tests were performed at room temperature and cryogenic temperature(-163℃) in consideration of the temperature gradient in the LNG CCS. As a result of the thermal conductivity test, the insulating performance of glass fiber reinforced polyurethane foam and basalt fiber reinforced polyurethane foam presented similar results. The tensile test results represent that the strength of basalt fiber-reinforced polyurethane foam is superior to glass fiber at room temperature, and there is a clear difference. However, the strength is similar to each other at cryogenic temperatures. In the impact test, the strength of PUR-B5 is the highest, but in common, the strength decreases as the weight ratio of the two fibers increases. In conclusion, basalt fiber-reinforced polyurethane foam has sufficient potential to replace glass fiber-reinforced polyurethane foam.

Cold electronics based 128 temperature sensor interface with 14 leads for testing of high Tc superconducting cable

  • Gour, Abhay Singh;Thadela, S.;Rao, V.V.
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.1
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    • pp.11-14
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    • 2018
  • High Temperature Superconducting (HTS) power cables are capable of transmitting bulk power without any loss compared to conventional copper cables. The major challenge in the design of such HTS cables is the high stresses (electro-thermal/electro-mechanical) developed at high voltages, high currents and cryogenic temperatures. The safe and reliable operation of HTS cables involves lots of instrumentation for monitoring, measurement, control and safe operation. In principle, a four probe method for resistance (RTD PT-100) is used for temperature measurements at various locations of HTS cable. The number of connecting leads required for this is four times that of the number of sensors. The present paper discusses a novel way of connecting 128 RTD sensors with the help of only 14 leads using a cold electronics based multiplexer board. LabVIEW 11.0 software was used for interfacing and displaying the readings of all the sensors on computer screen.

Breakdown Properties of Cryogenic Coolant for Pancake Coil Type High $T_{c}$ Superconducting Equipment (Pancake coil형 고온초전도 기기의 응용을 위한 극저온 냉매의 절연파괴 특성)

  • 백승명;정종만;이진호;김상현
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2002.02a
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    • pp.185-188
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    • 2002
  • In the design of superconducting power equipments such as transformer, cable and fault current limit, knowledge of the dielectric behavior of both liquid and gaseous at very low temperatures is very importance. Especially, Electrical properties of liquid nitrogen($LN_{2}$) and gaseous nitrogen($GN_{2}$) have become of great interest again since the discovery of high temperature superconductors. However, many sources of $LN_{2}$and $GN_{2}$ problems in the test of pancake coil model arising form the deficiency of insulation data. Therefore, this paper describes the results of an experimental study on the ac breakdown voltage($V_{B}$) properties of $LN_2$ and Air under the electrode of simulated HTS pancake coil. The ac breakdown voltage of $GN_{2}$ have been measured by pancake coil-pancake coil gaps over the temperature range of 293 K to 77 K.

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Standardization of Critical Temperature Measurement based on IEC International Standard

  • Lee, Kyu-Won;Kim, Kyu-Tae
    • Progress in Superconductivity and Cryogenics
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    • v.5 no.1
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    • pp.123-127
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    • 2003
  • For disseminating a ney IEC international standard of critical trmperature of NbTi,Nb$_3$Sn and Bi-2223 Composite Suterconductors, we develpted a measuring system and studied standardization of test method. The measuring system consisted of cryogenic reservoir, base plate, thermometer, voltmeter and current source. Various specimens of the Nbti, Nb$_3$Sn and Bi-2223 composite superconductors were tested using this system for measuring their critical temperatures. After measuring the resistance-temperature relation, the data were compensated with thermoelectric voltages for NbTi Nb$_3$Sn specimens. NbTi specimens showed 9.2 K ~ 9.5 K of transition temperature and Nb$_3$Sn specimen showed about 18 K. Bi-2223 specimens showed 104 K ~ 107 K of transition temperature.

A Study on the Law Temperature Plasma Etching using Electron Cyclotron Resonance (전자 공명을 이용한 저온 플라즈마 식각에 관한 연구)

  • Lee, Seok-Hyun;Kim, Jae-Sung;Whang, Ki-Woong;Kim, Won-Kyu
    • Proceedings of the KIEE Conference
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    • 1992.07b
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    • pp.850-853
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    • 1992
  • A cryogenic electron cyclotron resonance plasma etching system has been built to study wafer-temperature in the silicon etching characteristics. The wafer temperature was controlled from -150 to +30 $^{\circ}C$ during etching using the liquid nitrogen cooled helium gas. Although silicon was etched isotropically in $SF_6$ plasma at room temperatures, we found that it is possible to suppress the etch undercut in Si by reducing a substrate temperature without side wall passivation. In addition, the selectivity of silicon to photoresist was improved considerably at a low wafer temperature. Etch rates, anisotropy and selectivity to photo resist are measured as a function of the wafer temperature in the region of -125 $\sim$ 25$^{\circ}C$ and rf bias power of 20W $\sim$ 80W.

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Design of gas-gap thermal switch for reducing cooldown time of 2-stage cryocooler (2단 냉동기의 냉각시간 단축을 위한 기체-간극 열스위치 설계)

  • 김형진;장호명
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.35-38
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    • 2000
  • A preliminary design of gas-gp thermal switch is presented to reduce the cooldown time of superconducting system conduction-cooled by a two-stage refrigerator without liquid cryogens. The switch connects thermally the first and the second stages (ON) to take advantage of the larger refrigeration capacity at the first stage during the beginning period. After the cryogenic temperature is reached, the switch should isolate thermally the two stages (OFF) in order to reduce the heat leak to the cold end. In this paper, a new concept for the performance index is introduced to evaluate the reduction of the cooldown time and the increase of the cooling load at the same time. In addition, the design of a gas-gap switch is discussed as a closed container of several staggered concentric tubes filled with gas, which is frozen at low temperatures for the shut-off of heat without any mechanical actuation. Some of the detailed features in the design is quantitative investigated by the gas convection model in the continuum or the rarefied gas region.

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