• 제목/요약/키워드: Cryogenic Process

검색결과 242건 처리시간 0.029초

순산소 연소를 위한 초저온 공기분리장치의 엑서지 분석 (Exergy Analysis of Cryogenic Air Separation Unit for Oxy-fuel Combustion)

  • 최형철;문흥만;조정호
    • 한국가스학회지
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    • 제23권1호
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    • pp.27-35
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    • 2019
  • 지구 온난화 문제 해결과 온실가스 감축을 위해 순산소 연소를 통한 $CO_2$ 포집기술이 개발되었으나, 산소 생산비용이 높아 경제성이 떨어지는 문제를 가지고 있다. 순산소 연소에 필요한 대량의 산소 생산은 초저온 공기분리장치(ASU: Air Separation Unit)가 가장 적합한 방법으로 산소 생산 비용 절감을 위해 ASU의 효율을 높이는 것이 필요하다. ASU의 효율 향상을 위해서는 현재 공정의 효율 평가 및 에너지 소비 형태를 확인해야 하며, 이를 위해 엑서지 분석이 사용될 수 있다. 엑서지 분석은 공정에서 사용된 에너지의 정보, 에너지 손실의 위치, 크기 등을 확인 시켜주며, 에너지 손실을 최소화 할 수 있는 공정 최적화를 가능하게 해준다. 본 연구에서는 초대형 규모의 ASU 공정개발 및 최적화를 위해 엑서지 분석을 이용하였다. ASU의 공정모사를 수행하고 그 결과를 바탕으로 엑서지 값을 계산하였다. 그 결과 ASU의 cold box에서 엑서지 손실을 줄이기 위해 운전압력을 낮추는 방법을 제안하였고, cold box의 열침입 및 열손실 감소의 필요성을 확인하였다. 또한 ASU의 단위 공정 중 다른 공정과 열통합이 필요한 위치를 확인 하였다.

열처리된 대직경 알루미늄 튜브선삭에서 콜릿지그를 통한 진원도 향상에 관한 연구 (A Study on Roundness Improvement of Heat-treated Large Diameter Aluminum Tube-turning with Collet Type Jig)

  • 김평호;임학진;이정민;이종환;김정석
    • 한국생산제조학회지
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    • 제21권5호
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    • pp.824-829
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    • 2012
  • The purpose of this study is to evaluate the proposed jig for turning process of large-scale aluminum tube of D500mm through Finite Element Analysis (FEA). Also, a machining evaluation is conducted with general heat-treated and cryogenic heat-treated tubes. Dimensions of the specimens are determined to be suitable for collet appearance. The characteristics of equivalent stress and strain according to the expansion of the collet are evaluated by FEA. The aluminum tubes which are heat-treated by T4/T6 condition and cryogenic condition are machined by using a large-scale lathe machine and the roundness of machined tube is evaluated by using a 3D measuring machine. Through the results of this study, effects of each heat treatment and residual stress on the roundness are established.

Influence of Thermodynamic Properties upon Transcritical Nitrogen Injection

  • Tani, Hiroumi;Teramoto, Susumu;Nagashima, Toshio
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.320-329
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    • 2008
  • The influence of thermodynamic transition associated with transcritical nitrogen injection upon the flow structure was investigated to explore numerical simulation of the injectant dynamics of oxygen/hydrogen coaxial jet in liquid rocket engines. Single and coaxial nitrogen jets were treated by comparing the transcritical and perfect-gaseous conditions, wherein the numerical model was accommodative to the real-fluid thermodynamics and transport properties at supercritical pressures. The model was in the first place validated by comparing the results of transcritical nitrogen injection between calculations and available experiments. For a single jet under the transcritical condition, the nitrogen kept a relatively high density up to its pseudo-critical temperature inside the mixing layer, since it remains less expanding until heated up to its pseudo-critical temperature. Numerical analysis revealed that cryogenic jets exhibit strong dependence of specific enthalpy profile upon the associated density profile that are both dominated by turbulent thermal diffusion. In the numerical model, therefore, exact evaluation of turbulent heat fluxes becomes very important for simulating turbulent cryogenic jets under supercritical pressures. Concerning the coaxial jets due to transcritical/gaseous nitrogen injections, the density profile inside the mixing layer was again affected by the thermodynamic transition of nitrogen. However, hydrodynamic instability modes of the inner jet did not show significant differences by this thermodynamic transition, so that further study is needed for the mixing process downstream of the near injection position.

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극저온 고압액체수소 공급용 인쇄기판 열교환기의 열설계에 관한 연구 (A Study on Thermal Design of Printed Circuit Heat Exchanger for Supply of Cryogenic High Pressure Liquid Hydrogen)

  • 손상호;최병일
    • 한국수소및신에너지학회논문집
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    • 제32권5호
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    • pp.347-355
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    • 2021
  • This paper is a study on the thermal design of printed circuit heat exchanger (PCHE) to supply cryogenic high pressure liquid hydrogen stored from hydrogen liquefaction process by using computational fluid dynamics (CFD). This PCHE should be thermally designed to raise the temperature of cryogenic liquid hydrogen to a desired temperature and also to be anti-icing to avoid any local freezing in hot channel. This research presents the effect of inlet velocity and inlet temperature of hydrogen, and the effect of flow configurations of co/counter-flow on thermal design of PCHE heat exchanger based on various CFD simulation analysis.

마이크로 금형 부품을 위한 마이크로 절삭가공 기술 (Micro cutting process technology for micro molds parts)

  • 하석재;박정연;김건희;윤길상
    • Design & Manufacturing
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    • 제13권1호
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    • pp.5-12
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    • 2019
  • In this paper, we studied the micro tool deflection, micro cutting with low temperature, and deformation of micro ribs caused by cutting forces. First, we performed an integrated machining error compensation method based on captured images of tool deflection shapes in micro cutting process. In micro cutting process, micro tool deflection generates very serious problems in contrast to macro tool deflection. To get the real images of micro tool deflection, it is possible to estimate tool deflection in cutting conditions modeled and to compensate for machining errors using an iterative algorithm correcting tool path. Second, in macro cutting fields, the cryogenic cutting process has been applied to cut the refractory metal but, the serious problem may be generated in micro cutting fields by the cryogenic environment. However, if the proper low temperature is applied to micro cutting area, the cooling effect of cutting heat is expected. Such effect can make the reduction of tool wear and burr formation. For verifying this passibility, the micro cutting experiment at low temperature was performed and SEM images were analyzed. Third, the micro pattern was deformed by the cutting forces and the shape error occurred in the sidewall multi-step cutting process were minimized. As the results, the relationship between the cutting conditions and the deformation of micro-structure during micro cutting process was investigated.

저열유속에서 상변화를 수반하는 메탄의 유동거동특성 (The Flow Behavior Characteristics of Methane with Phase Change at Low Heat Flux)

  • 최부홍
    • 해양환경안전학회지
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    • 제20권1호
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    • pp.96-103
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    • 2014
  • 극저온 액체 상태의 LNG는 주거용과 산업용으로 공급되기 전에 가스 상태로 변환된다. 이러한 재가스화 과정 중에 LNG는 $83.7{\times}10^4$ kJ/kg 정도의 많은 냉열에너지를 제공한다. 이 냉열에너지를 일부 선진국들에서는 질소, 수소, 헬륨과 같은 극저온 유체들의 액화, 제빙 및 냉방시스템에 이용하고 있다. 따라서 우리나라에서도 인천, 평택 및 통영 LNG 인수기지 주변에 LNG의 냉열에너지를 이용한 냉열에너지 회수시스템을 설립할 필요가 있다. 여기서는 저열유속상태에서 상변화를 동반하는 LNG의 유동거동 특성을 파악하기 위해 LNG의 85 %를 차지하는 메탄을 작동유체로 사용하였다. 또한 본 논문은 극저온 열교환기 내부를 흐르는 메탄과 질소, 프로판, R11 및 R134a의 유동경계에 영향을 주는 관 직경, 관의 경사각도 및 포화압력의 효과를 보여준다. 또한 여기서 얻어진 이론적 연구결과와 기존의 실험 데이터와도 비교 되었다. 그리고 메탄의 유동경계에 주는 파이프의 경사각도의 영향은 매우 큼을 알 수 있었다.

Cryogenic milling for the fabrication of high Jc MgB2 bulk superconductors

  • Kim, D.N.;Kang, M.O.;Jun, B.H.;Kim, C.J.;Park, H.W.
    • 한국초전도ㆍ저온공학회논문지
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    • 제19권2호
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    • pp.19-24
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    • 2017
  • Cryogenic milling which is a combined process of low-temperature treatment and mechanical milling was applied to fabricate high critical current density $(J_c)MgB_2$ bulk superconductors. Liquid nitrogen was used as a coolant, and no solvent or lubricant was used. Spherical Mg ($6-12{\mu}m$, 99.9 % purity) and plate-like B powder (${\sim}1{\mu}m$, 97 % purity) were milled simultaneously for various time periods (0, 2, 4, 6 h) at a rotating speed of 500 rpm using $ZrO_2$ balls. The (Mg+2B) powders milled were pressed into pellets and heat-treated at $700^{\circ}C$ for 1 h in flowing argon. The use of cryomilled powders as raw materials promoted the formation reaction of superconducting $MgB_2$, reduced the grain size of $MgB_2$, and suppressed the formation of impurity MgO. The superconducting critical temperature ($T_c$) of $MgB_2$ was not influenced as the milling time (t) increased up to 6 h. Meanwhile, the critical current density ($J_c$) of $MgB_2$ increased significantly when t increased to 4 h. When t increased further to 6 h, however, $J_c$ decreased. The $J_c$ enhancement of $MgB_2$ by cryogenic milling is attributed to the formation of the fine grain $MgB_2$ and a suppression of the MgO formation.

극저온 $CO_2$ 세정공정을 위한 거친표면 위 미세입자의 점착특성 연구 (A Study of Minute Particles' Adhesion on a Rough Surface for a Cryogenic $CO_2$ Cleaning Process)

  • 석종원;이성훈;김필기
    • 반도체디스플레이기술학회지
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    • 제9권1호
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    • pp.5-10
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    • 2010
  • Among a variety of cleaning processes, the cryogenic carbon dioxide ($CO_2$) cleaning has merits because it is highly efficient in removing very fine particles, innoxious to humans and does not produce residuals after the cleaning, which enables us to extend its area of coverage in the semi-conductor fabrication society. However, the cryogenic carbon dioxide cleaning method has some technical research issues in aspect to particles' adhesion and removal. To resolve these issues, performing an analysis for the identification of particle adhesion mechanism is needed. In this study, a research was performed by a theoretical approach. To this end, we extended the G-T (Greenwood-Tripp) model by applying the JKR (Johnson-Kendall-Roberts) and Lennard-Jones potential theories and the statistical characteristics of rough surface to investigate and identify the contact, adhesion and deformation mechanisms of soft or hard particles on the rough substrate. The statistical characteristics of the rough surface were taken into account through the employment of the normal probability distribution function of the asperity peaks on the substrate surface. The effects of surface roughness on the pull-off force for these particles were examined and discussed.

극저온 환경에서 에폭시 접착제의 물성 향상을 위한 나노 보강재의 표면 개질에 관한 연구 (The Effect of the Core-shell Structured Meta-aramid/Epoxy Nanofiber Mats on Interfacial Bonding Strength with an Epoxy Adhesive in Cryogenic Environments)

  • 오현주;김성수
    • Composites Research
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    • 제26권2호
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    • pp.129-134
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    • 2013
  • 극저온 환경에 노출되는 구조체의 접착조인트의 경우 피접착물과 접착물 사이에서 열팽창계수 차이로 인해 계면에서 잔류응력이 발생하게 되는데 이에 의해 접착조인트 내부에 미소균열, 층간분리 등의 형태로 파손이 발생할 우려가 있다. 본 연구에서는 높은 비강성, 낮은 열팽창계수의 특성을 지닌 메타 아라미드 섬유를 에폭시 기지재의 보강재로 사용하였다. 표면처리 공정을 간소화하기 위해 전기방사법의 고분자 혼합법(polymer blend method)으로 코어-쉘 구조의 메타 아라미드/에폭시 나노섬유를 제조하였다. 극저온 환경에서 계면특성이 향상된 코어-쉘 구조의 나노섬유를 보강한 에폭시 접착제의 전단물성을 확인하기 위해 환경챔버를 이용하여 $-150^{\circ}C$의 저온에서 단일 겹치기 실험(single lap joint test)을 진행하였다. 또한, DCB(double cantilever beam) 실험을 통해 파괴인성을 측정하였다. 그 결과, 극저온에서 일반 메타 아라미드 나노섬유에 비해 코어-쉘 구조의 메타 아라미드/에폭시 나노섬유를 보강한 접착제 시편이 우수한 계면특성으로 인해 물성이 크게 향상되었음을 확인하였다.