• Title/Summary/Keyword: Cross-sectional design

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Flow Analysis of Profile Extrusion by a Modified Cross-sectional Numerical Method

  • Seo, Dongjin;Youn, Jae-Ryoun
    • Fibers and Polymers
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    • v.1 no.2
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    • pp.103-110
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    • 2000
  • Flow analysis of profile extrusion is essential for design and production of a profile extrusion die. Velocity, pressure, and temperature distribution in an extrusion die are predicted and compared with the experimental results. A two dimensional numerical method is proposed for three dimensional analysis of the flow field within the profile extrusion die by applying a modified cross-sectional numerical method. Since the cross-sectional shape of the die is varied gradually, it is assumed that the pressure is constant within a cross-sectional plane that is perpendicular to the flow direction. With this assumption, the velocity component in the cross-sectional direction is neglected. The exact cross-sectional shape at any position is calculated based on the geometry of standard cross-sections. The momentum and energy equations are solved with proper boundary conditions at a cross-section and then the same calculation is carried out for the next cross-section using the current calculated values. An L-shaped profile extrusion die is produced and employed for experimental investigation using a commercially available polypropylene. Numerical prediction for the varying cross-sectional shape provides better results than the previous studies and is in good agreement with the experimental results.

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A Study on Cross Sectional Shape Design of Intermediate Pass in the Multi-Stage Shape Drawing (다단 이형인발공정의 중간패스 단면형상 설계에 관한 연구)

  • Lee, J.E.;Lee, T.K.;Lee, S.K.;Kim, S.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.283-289
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    • 2009
  • The multi-stage shape drawing is used to obtain long shaped products with high levels of dimensional accuracy and quality. It is important to design the cross sectional shapes of the intermediate passes to meet the required dimensional accuracy of the final product in the multi-stage shape drawing. Until now, the cross sectional shapes of the intermediate passes have been designed by the experiences. It is still remained unsolved problem to design the cross sectional shapes of intermediate pass drawing dies in the multi-pass shape drawing. In this study, a new technique is proposed to design the cross sectional shapes of intermediate passes. The proposed method is applied to a multi-stage shape drawing for a LM-guide which is one of the representative shape drawing products. In order to verify the effectiveness of the proposed method, FE-simulation and experiments have been carried out. The dimensional accuracy of the proposed method is compared with that of the conventional shape drawing process designed by the industrial engineers.

Vibration Characteristic Analysis of a Duel-cooled Fuel Rod according to the Cross-sectional Dimensions and the Span Length (이중냉각 연료봉의 단면치수와 스팬길이에 따른 진동특성해석)

  • Lee, Kang-Hee;Kim, Jae-Yong;Lee, Yung-Ho;Yoon, Kyung-Ho;Kim, Hyung-Kyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.9
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    • pp.819-825
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    • 2007
  • Vibration characteristics of an duel-cooling cylindrical fuel rod, which was proposed as a candidate design of fuel's cross section for the ultra-high burnup nuclear fuel, according to the cross-sectional dimensions and the number of supports or the span length were analytically studied. Finite element(FE) modeling for the annular cross sectional fuel was based on the methodology, that have been proven by the test verification, for the conventional PWR nuclear fuel rod. A commercial FEA code, ABAQUS, was used for the FE modeling and analysis. A planar beam element (B21) that uses a linear interpolation was used for the fuel rod and a linear spring element for the spring and dimple of the SG. Natural frequencies and mode shape were calculated according to the preliminary design candidates for the fuel's cross sectional dimension and the number of span. From the analysis results, the design scheme of the annular fuel compatible to the present PWR nuclear reactor core was discussed in terms of the number of supports and fuel's cross section.

Optimal Design of Frame Structures with Different Cross-Sectional Shapes (여러 단면형상을 갖는 뼈대구조물의 최적설계)

  • Han, Sang Hoon;Lee, Woong Jong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.4
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    • pp.27-37
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    • 1993
  • An efficient method to solve the minimum weight design problem for frame structures subjected to stress and displacement constraints is presented. The different cross-sectional shapes are conside red in order to apply engineering design in which usually required custom fabrication. To increase the efficiency of the optimization process, the structural response quantities(nodal forces, displacements) are linearized with respect to cross-sectional properties or their reciprocal, based on first order Taylor series expansion, while cross-sectional dimensions are considered as design variables. Numerical examples are performed and compared with other methods to demonstrate the efficiency and reliability of approximation method for frame structural optimization with different cross-sectional shapes. It is shown that the number of finite element analysis is greatly reduced and it leads to a highly efficient method of optimization of frame structures.

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Effect of Braid Structure on Yarn Cross-Sectional Shape

  • Lyons, Jason;Pastore, Christopher M.
    • Fibers and Polymers
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    • v.5 no.3
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    • pp.182-186
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    • 2004
  • The effect of braid construction parameters on yarn cross-sectional shape is presented in this paper. The location of the yam within the braid unit cell is quantified by a compaction factor. A range of braided fabrics were produced and optically measured for actual yarn cross-sectional shape. A comparison of the theoretical and experimental values shows good correlation. Design curves can be produced with the developed model to allow selection of appropriate braid process parameter to create yarns with desired cross-sectional geometries.

Analysis of HTS Current Lead with Variable Area (단면적 변화를 가지는 고온초전도체 전류도입선 해석)

  • 문성수;설승윤
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.22-25
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    • 2000
  • To improve the performance of high temperature superconducting current leads, variable cross-sectional area is considered. The cross-sectional area is varied as a function of current density to fix the safety factor along lead length. New integration method is devised to find optimum cross-sectional area distribution. New design of current lead has low heat leak into cryostat and less material than constant cross-sectional area leads. Conduction cooled lead is considered. The developed method is applied to Bi2223 current leads sheathed Ag-Au alloy.

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Three Dimensional Last Data Generation System Utilizing Cross Sectional Free Form Deformation (단면 분할 FFD를 이용한 3D 라스트 데이터 생성시스템 개발)

  • Kim, Si-Kyung;Park, In-Duck
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.9
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    • pp.768-773
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    • 2005
  • A new approach for human foot modelling and last design based on the cross sectional method is presented in this paper. The proposed last design method utilizes the dynamic trimmed parametric patches for the foot 3D data and last 3D data. The cross section a surface of 3D foot for the 3D last, design modeling of free form geometric last shapes. The proposed last design scheme wraps the 3D last data surrounding the measured 3D foot data with the effect of deforming the last design rule The last design rule of the FFD is constructed on the FFD lattice based on foot-last shape analysis. In addition, the control points of FFD lattice are constructed with cross sectional data interpolation methods from the a finite set of 3D foot data. The deformed 3D last result obtained from the proposed FFD is saved as a 3D dxf foot data. The experimental results demonstrate that the last designed with the proposed scheme has good performance.

Design of the Cross Sectional Shape of Intermediate Die for Shaped Drawing of Spline (스플라인 이형인발을 위한 중간 다이 단면형상 설계)

  • Lee, J.E.;Lee, T.K.;Lee, S.K.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.627-632
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    • 2008
  • The cross sectional shape of intermediate die is one of important parameters to improve dimensional accuracy of final product in shaped drawing process. Until now, it has been designed by the experience or trial and error of the expert. In this study, the cross sectional shape of intermediate die for spline shape is determined by the electric fields analysis and scale factor method. The result of the electric fields analysis and scale factor method have been compared with that of the expert method. The effects of cross sectional shape on the dimensional accuracy were investigated by using FE-simulation. And then the multi-stage shaped drawing experiments were performed to verify the results of FE-simulation. As a result, the cross sectional shape from the electric fields analysis and scale factor method had the good dimensional accuracy. These two methods can be used for the method to obtain the cross sectional shape of intermediate die in shaped drawing process.

Optimum design of prestressed concrete beams by a modified grid search method

  • Cagatay, Ismail H.;Dundar, Cengiz;Aksogan, Orhan
    • Structural Engineering and Mechanics
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    • v.15 no.1
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    • pp.39-52
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    • 2003
  • A computer program has been developed for the optimum design of prestressed concrete beams under flexure. Optimum values of prestressing force, tendon configuration, and cross-sectional dimensions are determined subject to constraints on the design variables and stresses. 28 constraints have been used including flexural stresses, cover requirement, the aspect ratios for top and bottom flanges and web part of a beam and ultimate moment. The objective function contains cost of concrete, prestressing force and formwork. Using this function, it is possible to obtain minimum cost design, minimum weight or cross-sectional area of concrete design and minimum prestressing force design. Besides the idealized I-shaped cross-section, which is widely used in literature, a general I-shaped cross-section with eight geometrical design variables are used here. Four examples, one of which is available in the literature and the others are modified form of it, have been solved for minimum cost and minimum cross-sectional area designs and the results are compared. The computer program, which employs modified grid search optimization method, can assist a designer in producing efficient designs rapidly and easily. Considerable savings in computational work are thus made possible.

THE EFFECT OF SPRUE DESIGN ON THE INTERNAL POROSITY OF TITANIUM CASTINGS (주입선 설계가 티타늄 주조체의 내부기포 발생에 미치는 영향)

  • Heo Sook-Myeong;Jeon Young-Chan;Jeong Chang-Mo;Lim Jang-Seop;Jeong Hee-Chan
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.2
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    • pp.147-156
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    • 2006
  • Statement of problem: The high melting temperature and chemical reactivity of titanium necessitates casting machines different from those used in conventional casting. Despite the new developments in Ti casting systems , inadequate mold filling and internal porosity are frequently observed casting defects. Therefore, the study on the fabrication technique including sprue design to solve these casting defects is still necessary. Purpose: The purpose of this study was to evaluate the effect of sprue design and cross sectional area of sprue on the internal porosity. Materials and methods: 30 simulated cast three units titanium crowns were prepared. 5 cast crowns for each with different sprue design(sinlge sprue, double sprue and plate sprue) of two cross sectional areas (small and large cross sectional areas) were fabricated. The sections of titanium castings were photographed in a microscope at ${\times}100$ magnification to record internal porosities. Results and Conclusion: Within the limits of this study, the following conclusions were drawn: 1. There was a significantly lower in internal porosity of titanium castings for large cross sectional area of sprue group than the small group (P<.05) 2. There was no significant difference in internal porosity among sprue designs in similar cross sectional area of sprue (P>.05).