• Title/Summary/Keyword: Critical Cutting Speed

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Case Study of Hybrid Tooling using High Speed Cutting and Ceramic SLA (StereoLithography Apparatuses) Technologies (괘속조형(Ceramic SLA)과 고속가공을 이용한 단납금형 개발에 대한 연구)

  • Kwon, Hong-Kyu;Hong, Jung-Eui
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.2
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    • pp.23-28
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    • 2007
  • "Getting to market first" is extremely critical in this competitive business environment. The speed at which products are developed and released to market is tightly linked to profitability and market share. Many companies that have been very skeptical of Rapid Tooling (RT) technologies developed so far are working on Hybrid Tooling (HT) that can really meet the market standards. This paper describes the experimentation how HT process has been being successfully established and effectively applied with typical case study. Through the experimentation, Ceramic-filled HT was found to be aptly suited for the low grade mold, both in terms of the lead time, dimensional accuracy, and tooling cost.

A Study on the heat generation during implant abutment preparation (임플란트 지대주 삭제시의 발생열에 관한 연구)

  • Lee, Ho-Jin;Song, Kwang-Yeob;Jang, Tae-Yeob
    • Journal of Dental Rehabilitation and Applied Science
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    • v.19 no.1
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    • pp.27-33
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    • 2003
  • Excessive heat generation at the implant-bone interface may cause irreversible bone damage and loss of osseointegration. The effect of heat generation in vitro at the implant surface caused by abutment reduction with high-speed dental turbine was examined. Titanium-alloy abutments connected to a titanium alloy screw-implant embedded in an acrylic-resin block in a $37^{\circ}C$ water bath were prepared. Temperature changes were recorded via embedded thermocouples at the cervix and apex of the implant surface. Analysis of variance for repeated measures was used to compare seven treatment groups. Fifty seconds of continuous cutting with air and water coolant caused a mean temperature increase of $1.24^{\circ}C$ at apex and $5.77^{\circ}C$ at cervix. Similar intermittent cutting caused increase of $2.50^{\circ}C$ at apex and $1.64^{\circ}C$ at cervix. But, continuous cutting with air coolant caused a mean temperature increase of $6.47^{\circ}C$ at apex and $5.77^{\circ}C$ at cervix. Similar intermittent cutting caused increase of $6.47^{\circ}C$ at apex and $5.77^{\circ}C$ at cervix. Preparation of implant abutment does not lead to detrimental effect on peri-implant tissues provided that adequate cooling. However, without water cooling, extreme overheating could be provoked, reaching the critical temperature that would lead to irreversible bone damage within only a few seconds.

A study on the progressive tool wear and acoustic emission signals in milling process (밀링가공시 발생하는 공구마멸과 AE신호에 관한 연구)

  • 황홍연;이병찬;김광준
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.5
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    • pp.1035-1042
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    • 1988
  • The acoustic emission(AE) signal is monitored in milling operation in order to investigate the relationship between the progressive tool wear and the AE signals. A signal processing technique so called time domain averaging(TDA) is presented for the elimination of the influences of the noise imbedded in the periodic signals. The relationship between the progressive tool wear and the AE signals is investigated by varying the cutting speed, feed, depth of cut and the number of insert. From the measured data, it is observed that the averaged level of the AE signal increases at first with the increase of flank wear to a certain critical value, and then stays almost constant or fluctuates with further increase of the flank wear.

Milling Chatter Stability Analysis in Consideration of Gyroscopic Effect (자이로 스코프 효과를 고려한 밀링 채터 안정성 해석)

  • 박재현;홍성욱;김현수;박중윤
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.58-63
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    • 2000
  • The dynamics of spindle-bearing-workpiece system significantly affects the cutting condition and stability in milling process. The present paper investigates the chatter stability of milling process due to the change in the dynamics of spindle-bearing-workpiece systems. In particular, the present paper focuses on chatter stability due to the presence of gyroscopic effect. An eigenvalue problem approach to the stability of milling process is extensively used in this paper. To incorporate the rotational speed dependent gyroscopic effect, an iterative algorithm is proposed. A numerical example is provided for examining the chatter stability problem in the presence of gyroscopic effects.

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A Study on the Frequency Convergence Phenomenon in a Rotating Circular Plate with Slots (슬롯을 갖는 회전 원판의 주파수 수렴 현상에 대한 연구)

  • Hwang, Seoung-Tack;Kim, Seong-Jin;Yoo, Jeong-Hoon;Lee, Seung-Yop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.12
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    • pp.1153-1160
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    • 2010
  • A circular plate is the main part of a circular saw blade, which is widely used in industrial cutting tools. In experiments using a circular saw containing slots, we observed that a number of natural frequencies are simultaneously emerged in specific frequency regions. The interesting phenomenon is called the frequency convergence. Effects of design parameters such as the number, the length and the width of slots, on the frequency-convergence phenomenon are analyzed by FEM simulations using ALGOR. The frequency-convergence phenomenon will be intensified when the number, length and width of slots increase.

A Study on Accelerated Life Test of Hypoid Gear Rotary Reducer (하이포이드 회전감속기의 가속 수명시험 방법에 관한 연구)

  • Yoon, Sang-hwan;Beak, Kwon-in;Kim, Heonkeong;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.63-68
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    • 2017
  • In order to process more complicated and higher-precision parts, generally, an additional axis for a machine tool is needed which was an approach to minimize the cost of tool modification. A table with a rotary reducer that can rotate through the axis of the gear system was employed to a machine tool to achieve the purpose of adding an extra motion axis. In general, the motion of the rotary reducer is driven by a worm/wheel or helical gear system, which is different from the hypoid helical gear structure that used in this research. Reliability of guarantee of high accurancy throughout the whole life cycle is on of the critical factors to evaluate a rotary reducer in this field. In this paper, in order to evaluate life-time of rotary reducer, a low-cost accelerated life test was developed to satisfy the demands of clients.

A Robot End-effector for Biopsy Procedure Automation with Spring-Triggered Biopsy Gun Mechanism (스프링 격발형 생검총 구조를 가진 생검 시술 자동화 로봇 말단장치)

  • Won, Jong-Seok;Moon, Youngjin;Park, Sang Hoon;Choi, Jaesoon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.8
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    • pp.590-596
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    • 2016
  • Biopsy is a typical needle type intervention procedure performed under radiographic image equipment such as computed tomography (CT) and cone-beam CT. This minimal invasive procedure is a simple and effective way for identifying cancerous condition of a suspicious tissue but radiation exposure for the patients and interventional radiologists is a critical problem. In order to overcome such trouble and improve accuracy in targeting of the needle, there have been various attempts using robot technology. Those devices and systems, however, are not for full procedure automation in biopsy without consideration for tissue sampling task. A robotic end-effector of a master-slave tele-operated needle type intervention robot system has been proposed to perform entire biopsy procedure by the authors. However, motorized sampling adopted in the device has different cutting speed from that of biopsy guns used in the conventional way. This paper presents the design of a novel robotic mechanism and protocol for the automation of biopsy procedure using spring-triggered biopsy gun mechanism. An experimental prototype has been successfully fabricated and shown its feasibility of the automated biopsy sequence.

Real-time Tooth Region Detection in Intraoral Scanner Images with Deep Learning (딥러닝을 이용한 구강 스캐너 이미지 내 치아 영역 실시간 검출)

  • Na-Yun, Park;Ji-Hoon Kim;Tae-Min Kim;Kyeong-Jin Song;Yu-Jin Byun;Min-Ju Kang․;Kyungkoo Jun;Jae-Gon Kim
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.3
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    • pp.1-6
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    • 2023
  • In the realm of dental prosthesis fabrication, obtaining accurate impressions has historically been a challenging and inefficient process, often hindered by hygiene concerns and patient discomfort. Addressing these limitations, Company D recently introduced a cutting-edge solution by harnessing the potential of intraoral scan images to create 3D dental models. However, the complexity of these scan images, encompassing not only teeth and gums but also the palate, tongue, and other structures, posed a new set of challenges. In response, we propose a sophisticated real-time image segmentation algorithm that selectively extracts pertinent data, specifically focusing on teeth and gums, from oral scan images obtained through Company D's oral scanner for 3D model generation. A key challenge we tackled was the detection of the intricate molar regions, common in dental imaging, which we effectively addressed through intelligent data augmentation for enhanced training. By placing significant emphasis on both accuracy and speed, critical factors for real-time intraoral scanning, our proposed algorithm demonstrated exceptional performance, boasting an impressive accuracy rate of 0.91 and an unrivaled FPS of 92.4. Compared to existing algorithms, our solution exhibited superior outcomes when integrated into Company D's oral scanner. This algorithm is scheduled for deployment and commercialization within Company D's intraoral scanner.

A gene expression programming-based model to predict water inflow into tunnels

  • Arsalan Mahmoodzadeh;Hawkar Hashim Ibrahim;Laith R. Flaih;Abed Alanazi;Abdullah Alqahtani;Shtwai Alsubai;Nabil Ben Kahla;Adil Hussein Mohammed
    • Geomechanics and Engineering
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    • v.37 no.1
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    • pp.65-72
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    • 2024
  • Water ingress poses a common and intricate geological hazard with profound implications for tunnel construction's speed and safety. The project's success hinges significantly on the precision of estimating water inflow during excavation, a critical factor in early-stage decision-making during conception and design. This article introduces an optimized model employing the gene expression programming (GEP) approach to forecast tunnel water inflow. The GEP model was refined by developing an equation that best aligns with predictive outcomes. The equation's outputs were compared with measured data and assessed against practical scenarios to validate its potential applicability in calculating tunnel water input. The optimized GEP model excelled in forecasting tunnel water inflow, outperforming alternative machine learning algorithms like SVR, GPR, DT, and KNN. This positions the GEP model as a leading choice for accurate and superior predictions. A state-of-the-art machine learning-based graphical user interface (GUI) was innovatively crafted for predicting and visualizing tunnel water inflow. This cutting-edge tool leverages ML algorithms, marking a substantial advancement in tunneling prediction technologies, providing accuracy and accessibility in water inflow projections.

Microbiological Hazard Analysis for HACCP System Application to Non Heat-Frozen Carrot Juice (비가열냉동 당근주스의 HACCP 시스템 적용을 위한 미생물학적 위해 분석)

  • Lee, Ung-Soo;Kwon, Sang-Chul
    • Journal of Food Hygiene and Safety
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    • v.29 no.2
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    • pp.79-84
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    • 2014
  • This study has been performed for about 270 days at analyzing biologically hazardous factors in order to develop HACCP system for the non heat-frozen carrot juice. A process chart was prepared by manufacturing process of raw agricultural products of non heat-frozen carrot juice, which was contained water and packing material, storage, washing, cutting, extraction of the juice, internal packing, metal detection, external packing, storage and consignment (delivery). As a result of measuring Coliform group, Staphylococcus aureus, Salmonella spp., Bacillus cereus, Listeria Monocytogenes, Enterohemorrhagic E. coli before and after washing raw carrot, Standard plate count was $4.7{\times}10^4CFU/g$ before washing but it was $1.2{\times}10^2CFU/g$ detected after washing. As a result of testing airborne bacteria (Standard plate count, Coliform group, Yeast and Fungal) depending on each workplace, number of microorganism of in packaging room, shower room and juice extraction room was detected to be 10 CFU/Plate, 60 CFU/Plate, 20 CFU/Plate, respectively. As a result of testing palm condition of workers, as number of Standard plate count, Coliform group and Staphylococcus aureus was represented to be high as $6{\times}10^4CFU/cm^2$, $0CFU/cm^2$ and $0CFU/cm^2$, respectively, an education and training for individual sanitation control was considered to be required. As a result of inspecting surface pollution level of manufacturing facility and devices, Coliform group was not detected in all the specimen but Standard plate count was most dominantly detected in scouring kier, scouring kier tray, cooling tank, grinding extractor, storage tank and packaging machine-nozzle as $8.00{\times}10CFU/cm^2$, $3.0{\times}10CFU/cm^2$, $4.3{\times}10^2CFU/cm^2$, $7.5{\times}10^2CFU/cm^2$, $6.0{\times}10CFU/cm^2$, $8.5{\times}10^2CFU/cm^2$ respectively. As a result of analyzing above hazardous factors, processing process of ultraviolet ray sterilizing where pathogenic bacteria may be prevented, reduced or removed is required to be controlled by CCP-B (Biological) and critical level (critical control point) was set at flow speed is 4L/min. Therefore, it is considered that thorough HACCP control plan including control criteria (point) of seasoning fluid processing process, countermeasures in case of its deviation, its verification method, education/training and record control would be required.