• 제목/요약/키워드: Creep life

검색결과 270건 처리시간 0.026초

1.0Cr-1.0Mo-0.25V 터어빈 로터강의 열영향부 연화층이 크립 파단 특성에 미치는 영향 -Part I : 크립 파단 수명 - (Effect of HAZ Softening Zone on Creep Rupture Properties of 1.0Cr-1.0Mo-0.25V Turbine Rotor Steels - Part I : Creep Rupture Life-)

  • 오영근
    • Journal of Welding and Joining
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    • 제15권1호
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    • pp.92-100
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    • 1997
  • 손상된 ASTM A-470 class 8 고압 증기 터어빈 로터강의 수명 연장을 위해 보수 용접이 행하여졌다. SAW 용접부의 미세경도 측정결과 모재의 경도는 VHN 253이었으나 모재에 근접한 열영향부의 경도는 VHN 227로 떨어졌다. 이와 같이 경도가 떨어진 영역을 "연화층"이라 정의하였으며 약 0.5-0.6mm의 크기를 나타내었다. 한편 크립 파단 시험시 파괴는 연화층 부근에서 일어났으며 593.deg. C와 19Ksi(132 Mpa)에서 파단시간은 772.4hr이었다. 연화층의 크기를 줄이기 위해서 MIG 및 TIG 용접이 행하여졌는데 연화층 크기는 MIG의 경우 0.3-0.4mm이고, TIG의 경우에는 입열량의 크기에 따라 0부터 0.4mm의 크기를 나타내었다. 그러나 크립 파단시간은 연화층 크기가 작아질수록 감소하였다. 특히 TIG 용접부의 경우 크립 파단시간은 입열량과 밀접한 관계를 나타내었는데 입열량이 클수록 파단시간은 길어졌다. 대부분의 파괴는 ICHAZ에서 발생되었으나 입열량이 감소함에 따라 파단부는 CGHAZ으로 이동하였다. 파단면은 tearing과 dimple을 갖는 입내파괴를 나타내었다.파괴를 나타내었다.

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한국 화력 발전설비의 수명평가기준 개발 및 활용 (Development and Application of Life-Assessment Guidelines for Fossil-Fuel Power Plant Facilities in Korea)

  • 최우성;송기욱;김범신;현중섭;허재실
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1265-1272
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    • 2010
  • 최근 들어 화력발전소는 잦은 기동과 부하 변동 하에서 안정적인 운전 및 관리에 대한 요구가 높아지고 있다. 특히 터빈, 보일러와 같이 고온 고압의 조건에서 운전되는 발전 설비의 경우 크리프 및 피로 손상의 영향으로 설비의 수명이 감소하게 된다. 보다 안전한 발전소 운영을 위해 설비의 정확한 수명평가가 중요하며 현재까지 다양한 방법이 개발되어 적용되고 있다. 그러나 현재까지는 표준화된 가이드라인이나 절차 없이 정성적/준정량적 분석에 의해 주요 설비의 수명을 평가하고 있다. 본 연구에서는 크리프 및 피로 손상기구에 근거하여 국내 화력발전 주요 설비의 수명 소비율을 평가하는 표준화된 기준을 개발하였고 실제 설비에 적용하여 평가 기준의 활용성을 검증하였다. 본 기준은 2010 전력기술기준에 수록될 예정으로 수명평가의 정확성 향상과 수명관리 표준화에 기여할 것이다.

Al 7075 합금의 크리이프 파단수명에 관한 연구( I ) (A Study on the Creep Fracture Life of Al 7075 alloy( I ))

  • 강대민
    • 한국안전학회지
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    • 제8권4호
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    • pp.27-40
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    • 1993
  • High temperature tensile tests, steady state creep tests, Internal stress tests and creep rupture tests using A17075 alloy( $T_{6}$ ) were performed over the temperature range of 9$0^{\circ}C$~50$0^{\circ}C$ (0.4 $T_{m}$ ~0.85 $T_{m}$ ) and stress range of 0.64~17.2(kgf/$\textrm{mm}^2$). The main results obtained in this paper were as follows. (1) The activation energies for yielding at the temperature of 0.4 $T_{m}$ ~0.75 $T_{m}$ were calculated to be 25.7~36.5kcal/mol, which were nearly equal to the activation energies for creep. (2) At around the temperature of 9$0^{\circ}C$~12$0^{\circ}C$ and under the stress level of 10~17.2(kgf/$\textrm{mm}^2$), and at around the temperature of 200~41$0^{\circ}C$ and under the stress level of 1.53~9.55(kgf/$\textrm{mm}^2$) and again at around the temperature of 470~50$0^{\circ}C$ and under the stress level of 0.62~l.02(kgf/$\textrm{mm}^2$), the applied stress dependence of steady state creep rate $n_{measu}$ measured were, respectively, 3.15, 6.62 and 1.1, which were in good agreement the calculated stress dependence $n_{ealeu}$ obtained by the difference of the applied stress dependence of the Internal stress and the ratio of the internal stress to the applied stress. (3) At the temperature range of 0.4~0.43 $T_{m}$ , and at the temperature range of 0.52~0.75 $T_{m}$ and again at the temperature range of 0.82~0.85 $T_{m}$ , the activation energies $Q_{measu}$ obtained by steady state creep rate, respective, 26. 16, 34.9, 36.2 and 36.1kcal/mol, which were in good agreement with those obtained with the activation energies under constant effective stress and the temperature dependence of Internal stress. (4) At the temperature range of the 0.52~0.73 $T_{m}$ and under the stress level of 1.53~9.55(kgf/$\textrm{mm}^2$), the stress dependence of rupture life(n’) measured was 6.3~6.6, which was in good agreement with the stress dependence of steady state creep rate(n). And at the same condition the activation energy for rupture( $Q_{f}$ ) measured was 32.0~36.9kca1/mol, which was also in good agreement with the activation energy obtained by steady state creep rate ( $Q_{c}$ ). (5) The rupture life( $t_{f}$ ) might be represented by athermal process attributed to the difference of the applied stress dependence of the internal stress and the ratio of the internal stress to the applied stress, and the thermal activated process attributied to the temperature dependence of the internal stress as $t_{f}$ = A'$\sigma$$_{a}$ {n(1-d $\sigma$$_{i}$ /d $\sigma$$_{a}$ )/(1-$\sigma$$_{i}$ / $\sigma$$_{a}$ )}.exp[{ $Q_{c}$ $^{*}$-( $n_{o}$ R $T^2$/ $E_{(T)}$) (d $E_{(T)}$/dT) - ( $n_{0}$ R $T^2$/ $\sigma$$_{a}$ - $\sigma$$_{i}$ ) (d $\sigma$$_{i}$ /dT)}/RT]. (6) The relationship betwween Larson-Miller rupture parameter and logarithmic stress was linearly decreased, so creep rupture life of Al 7075 alloy seemed to be predicted exactly with Larson-Miller parameter.meter.

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강판 및 탄소섬유 sheet로 보강된 R/C보의 반복크리프 개념을 적용한 피로거동예측 (The Prediction of Fatigue Behavior using Cyclic Creep Concept of R/C Beam Strengthened with Steel Plate and Carbon Fiber Sheet)

  • 심종성;문도영;박경동
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2003년도 봄 학술발표회 논문집
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    • pp.555-560
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    • 2003
  • Fatigue strength of concrete is ususlly presented by the Wohler Curve. But, new dimension T(time) from the view point of cyclic creep concept should be considerd. This paper presented four variable F-N-T-R relationship, this four variable relationship simultaneously accounts for the time effect and the effect of load rate. And analytical models are presented to predict fatigue strength of R/C beam strengthened with steel plate and carbon fiber sheet. Also, the correlation between the ratio of stress and the fatigue life was investigated.

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Finite Difference Analysis of Safe Load and Critical Time in a Four-Parameter Viscoelastic Column

  • Shin, Jong-Gye;Lee, Jae-Yeul
    • Journal of Hydrospace Technology
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    • 제2권2호
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    • pp.80-87
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    • 1996
  • A creep-buckling analysis is studied for a simply-supported viscoelastic column. The fluid-type four-parameter model is employed because of its general applicability to creep materials. Using the imperfection-based incremental approach, a nonlinear load deflection equation is derived. Safe load and critical (or life) time which characterize the stability of the viscoelastic column are obtained mathematically and interpreted physically. A finite difference algorithm is applied to solve the second-order differential equation of the viscoelastic stress-strain relation. Numerical calculation has been made and discussed far a SUS316 stainless steel column.

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Validation of applicability of induction bending process to P91 piping of prototype Gen-IV sodium-cooled fast reactor (PGSFR)

  • Tae-Won Na;Nak-Hyun Kim;Chang-Gyu Park;Jong-Bum Kim;Il-Kwon Oh
    • Nuclear Engineering and Technology
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    • 제55권10호
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    • pp.3571-3580
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    • 2023
  • The application of the induction bending process to pipe systems in various industrial fields is increasing. Recently, efforts have also been made to apply this bending process to nuclear power plants because it can innovatively reduce welded parts of the curved pipes, such as elbows. However, there have been no cases of the application of induction bending to the piping of nuclear power plants. In this study, the applicability of the P91 induction bending piping for the sodium-cooled fast reactor PGSFR was validated through high temperature low cycle fatigue tests and creep tests using P91 induction bending pipe specimens. The tests confirmed that the materials sufficiently satisfied the fatigue life and the creep rupture life requirements for P91 steel at 550 ℃ in the ASME B&PV Code, Sec. III, Div. 5. The results show that the effects of heating and bending by the induction bending process on the material properties were not significant and the induction bending process could be applicable to piping system of PGSFR well.

Effect of Saccharomyces cerevisiae boulardii on sows' farrowing duration and reproductive performance, and weanling piglets' performance and IgG concentration

  • Sun, Haiqing;de Laguna, Fernando Bravo;Wang, Shuai;Liu, Fengju;Shi, Liang;Jian, Haidi;Hu, Xiaoxia;Qin, Peng;Tan, Jiajian
    • Journal of Animal Science and Technology
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    • 제64권1호
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    • pp.10-22
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    • 2022
  • We studied the effects of Saccharomyces cerevisiae boulardii CNCM I-1079 (LSB) supplemented to lactating sows on reproductive traits and farrowing duration and to piglets from day 7 of life on post-weaning performance and IgG concentration. Ninety-six Landrace × Yorkshire sows started the trial 5 days before the expected farrowing date. Sows were distributed into 2 groups according to parity number and backfat thickness: control (CON: regular lactation diet) and LSB (CON + LSB at 2 × 109 colony forming units [CFU]/kg of feed). Seven days after birth, litters were randomly selected from each group and supplemented creep feed with or without LSB at 2 × 109 CFU/kg. At weaning, piglets from CON sows were shifted to a commercial farm and allocated to 14 pens in groups of 25 piglets/pen according to the creep feed supplemented during lactation. Piglets followed a 3-phase feeding program: creep, pre-starter and starter, with or without LSB at 2 × 109 CFU/kg LSB in creep and pre-starter, and 1 × 109 CFU/kg LSB in starter. The piglets were vaccinated against classical swine fever on days 41 and 72 of life. One day before each vaccination and at the end of the trial, blood samples were collected from 15 randomly selected piglets per treatment and assessed for total IgG. Supplemented sows with non-supplemented litters displayed the lowest backfat thickness loss during lactation (p < 0.05). The LSB supplementation shortened farrowing duration (p < 0.05) and increased feed intake (p < 0.05) during the first week of lactation. The LSB-fed piglets were heavier at the end of creep (p < 0.05), pre-starter (p < 0.05), and the trial (p < 0.05); grew faster during creep (p < 0.05), starter (p < 0.05), and overall (p < 0.05); and displayed an improved feed conversion ratio during creep (p < 0.05). Total IgG content was higher at days 40 (p < 0.05) and 71 (p < 0.05) in LSB-fed piglets. We conclude that supplementing sows with Saccharomyces cerevisiae boulardii CNCM I-1079 from late gestation until weaning shortens farrowing duration, increases feed intake, and minimizes backfat losses during lactation. When supplemented to piglet diet, post-weaning performance is improved. This improvement observed could be linked to a better immune status, as suggested by the higher IgG.

C*에 기초한 3차원 고온균열 수명평가 (C* Based Life Assessment of 3D Crack at High Temperature)

  • 한태수;윤기봉;이형일
    • 대한기계학회논문집A
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    • 제25권5호
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    • pp.823-833
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    • 2001
  • In recent years, the subject of remaining life assessment has drawn considerable attention in chemical plants, where various structural components typically operate at high temperature an pressure. Thus a life prediction methodology accounting for high temperature creep fracture is increasingly needed for the components. Critical defects in such structures are generally found in the form of semi-elliptical surface crack, and the analysis of which is consequently an important problem in engineering fracture mechanics. On this background, we first develop an auto mesh generation program for detailed 3-D finite element analyses of axial and circumferential semi-elliptical surface cracks in a piping system. A high temperature creep fracture parameter C-integral is obtained from the finite element analyses of generated 3-D models. Post crack growth module is further appended here to calculate the amount of crack growth. Finally the remaining lives of surface cracked pipes for various analytical parameters are assessed using the developed life assessment program.

주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가 (Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Frequency Spectrum Analysis Method)

  • 이상국;이인철;장홍근
    • 비파괴검사학회지
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    • 제20권1호
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    • pp.10-17
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    • 2000
  • 화력발전소 보일러의 주증기관, 헤더, 스팀드럼 등과 같은 주요 고온배관설비에서 발생하는 크리프 손상을 측정하는 비파괴적 측정방법에는 레프리카, 전기저항법 및 경도법 둥이 적용되고 있으나, 이들 방법들은 측정절차 및 준비가 복잡할 뿐만 아니라 접근이 가능한 설비표면에만 적용되는 제한점을 가지고 있다. 따라서 본 논문은 이들 종래의 방법을 신뢰성 있고 정량적인 초음파 비파괴평가법으로 보완 및 적용을 위하여, 실제 고온배관의 운전조건을 모의하여 수행한 크리프 인공열화실험 및 이들 크리프손상재에 대한 초음파실험을 통한 주파수분석 연구로서, 크리프손상 상태별 초음파 신호 분류를 위해 초음파신호의 각종 주파수특성을 평가하였다.

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크리프 수명 평가를 위한 간략 크리프 응력 산출 방법론 분석 (Analysis of Simple Creep Stress Calculation Methods for Creep Life Assessment)

  • 서준민;이한상;김윤재
    • 대한기계학회논문집A
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    • 제41권8호
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    • pp.703-709
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    • 2017
  • 본 논문에서는 재분배된 크리프 응력을 근사적으로 접근하기 위해 크리프 해석에 비해 비교적 간단한 탄성 및 탄성-소성 해석법을 사용하여 그 결과와 비교하였다. 탄성해석 결과를 이용하여 $M_{\alpha}-tangent$ method의 Primary Stress와 ASME 코드의 $P_L+P_b/K_t$를 구하였고 탄성-소성 해석 결과를 이용하여 R5 코드의 ${\sigma}^R_{ref}$ 를 구하였다. 용접 형상이 있는 십자 모양의 판 형상에 굽힘 하중, 단축인장 및 이축인장이 작용하는 경우와 r/t가 5, 20인 곡관에 굽힘 하중 및 내압이 작용하는 경우 등 여러 형상에 대한 해석을 수행하였다. 요소 민감도 확인을 위해서는 판 형상에 굽힘 하중이 가해 지는 경우 여러 요소 크기에 대한 해석을 수행하였다. 간략 해석 결과는 크리프 응력과 큰 차이를 보이지 않았지만, $M_{\alpha}-tangent$ method의 경우 요소 크기에 민감하고 ASME코드와 R5코드의 결과는 요소 크기에 민감하지 않았다.