• Title/Summary/Keyword: Creep life

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Suggestion and Evaluation of a Multi-Regression Linear Model for Creep Life Prediction of Alloy 617 (Alloy 617의 장시간 크리프 수명 예측을 위한 다중회귀 선형 모델의 제안 및 평가)

  • Yin, Song-Nan;Kim, Woo-Gon;Jung, Ik-Hee;Kim, Yong-Wan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.4
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    • pp.366-372
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    • 2009
  • Creep life prediction has been commonly used by a time-temperature parameter (TTP) which is correlated to an applied stress and temperature, such as Larson-Miller (LM), Orr-Sherby-Dorn (OSD), Manson-Haferd (MH) and Manson-Succop (MS) parameters. A stress-temperature linear model (STLM) based on Arrhenius, Dorn and Monkman-Grant equations was newly proposed through a mathematical procedure. For this model, the logarithm time to rupture was linearly dependent on both an applied stress and temperature. The model parameters were properly determined by using a technique of maximum likelihood estimation of a statistical method, and this model was applied to the creep data of Alloy 617. From the results, it is found that the STLM results showed better agreement than the Eno’s model and the LM parameter ones. Especially, the STLM revealed a good estimation in predicting the long-term creep life of Alloy 617.

Microstructural Evolution and Ultrasonic Nondestructive Evaluation During Creep-Fatigue of 9Cr Ferritic Heat-Resisting Steel (페라이트기 9Cr 내열강의 크리프-피로손상에 따른 미세조직 및 초음파 비파괴평가)

  • Kim, Chung-Seok;Kwun, S.I.;Park, Ik-Keun
    • Korean Journal of Materials Research
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    • v.17 no.8
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    • pp.425-432
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    • 2007
  • The microstructural evolution of ferritic 9Cr-1Mo-V-Nb steel, subjected to creep-fatigue at $550^{\circ}C$, was evaluated nondestructively by measuring the ultrasonic velocity. The variation of the ultrasonic velocity with the fatigue life fraction exhibited three regions. In the first region ($N/N_f$<0.2), a significant increase in the velocity was observed, followed by a slight increase between the fatigue life fractions of $0.2N_f$ and $0.8N_f$, and then a decrease in the final region. The change of the ultrasonic velocity during creep-fatigue was interpreted in relation to the microstructural properties. This study proposes an ultrasonic nondestructive evaluation method of quantifying the level of damage and microstructural change during the creep-fatigue of ferritic 9Cr-1Mo-V-Nb steel.

Flaw Analysis Based Life Assessment of Welded Tubular Joint (결함해석에 기초한 배관용접부 수명평가)

  • Lee, Hyeong-Il;Han, Tae-Su;Jeong, Jae-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.5 s.176
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    • pp.1331-1342
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    • 2000
  • In power generation systems a variety of structural components typically operate at high temperature and pressure. Therefore a life assessment methodology accounting for gradual creep fracture is increasingly needed for these components. The most critical defects in such structure are generally found in the form of semi-elliptical surface cracks in the welded tubular joints. Therefore the analysis of a semi-elliptical surface crack in a plate or a shell is an important problem in engineering fracture mechanics. On this background, via shell/line-spring finite element analyses of such surface cracks in the welded T and L joints under various loadings, we investigate J-integral along the crack front We first develop T and L joints auto mesh generation program providing ABAQUS input file composed of shell/line-spring finite elements. We then further develop a T and L joints life assessment program based on the experimental creep crack growth law and auto mesh generation program in a graphical user interface format Finally the remaining life of T and L joints for various analytical parameters are assessed using the developed life assessment program.

Reliability Estimation of Door Hinge for Home Appliances (가전제품용 경첩의 신뢰성 추정)

  • 문지섭;김진우;이재국;이희진;신재철;김명수
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.303-311
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    • 2004
  • This paper presents the reliability estimation of door hinge for home appliances, which consists of bushing and shaft. The predominant failure mechanism of bushing made of polyoxymethylene(POM) is brittle fracture due to decrease of strength caused by voids existing, and that of shaft made of acrylonitrile-butadiene-styrene(ABS) is creep due to plastic deformation caused by excessive temperature and lowering of glass transition temperature by absorbed moisture. Since the brittle fracture of bushing is overstress failure mechanism, the load-strength interference model is used to estimate the failure rate of it along with failure analysis. By the way, the creep of shaft is wearout failure mechanism, and an accelerated life test is then planned and implemented to estimate its lifetime. Through the technical review about failure mechanism, temperature and humidity are selected as accelerating variables. Assuming Weibull lifetime distribution and Eyring model, the life-stress relationship and acceleration factor, B$_{10}$ life and its lower bound with 90% confidence at worst case use condition are estimated by analyzing the accelerated life test data.a.

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A prediction of the thermal fatigue life of solder joint in IC package for surface mount (표면실장용 IC 패키지 솔더접합부의 열피로 수명 예측)

  • 윤준호;신영의
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.92-97
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    • 1998
  • Because of the low melting temperature of solder, each temperature cycle initiates an irrecoverable creep deformation at the solder interconnection which connects the package body with the PCB. The crack starts and propagates from the position where the creep deformation is maximized. This work has tried to compare and analyze the thermal fatigue life of solder interconnection which is affected by the lead material, the size of die pad, chip thickness, and interface delamination of 48-Pin TSOP under the temperature cycle ($0^{\circ}C$~1$25^{\circ}C$). The crack initiation position and thermal fatigue life which are calculated by using FEA method are well matched with the results of experiments. The thermal Fatigue life of copper lead frame is extended around 3.6 times longer than that of alloy 42 lead frame. It is maximized when the chip size is matched with the length of the lead. It tends to be extended as the thickness of chip got thinner. As the interfacial delamination between die pad and EMC is increased, the thermal fatigue life tends to decrease in the beginning of delamination, and increase after the delamination grew after 45% of the length of die pad.

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Stress Analysis and Residual Life Assessment of T-piece of High Temperature Pipe (고온배관 T-부의 응력해석 및 잔여수명평가)

  • Kwon, Yang-Mi;Ma, Young-Wha;Cho, Seong-Wook;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.20 no.3 s.71
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    • pp.34-41
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    • 2005
  • For assessing residual lift of the steam pipe in fossil power plants, inspections and analysis are usually focused on the critical locations such as butt welds, elbows, Y-piece and T-piece of the steam pipes. In predicting the residual life of T-piece, determination of local stress near welds considering system load as well as internal pressure is not a simple problem. In this study, stress analysis of a T-piece pipe was conducted using a three-dimensional model which represents the T-piece of a domestic fossil power station. Elastic and elastic-creep analysis showed the maximum stress level and its location. Residual creep rupture life was also calculated using the stress analysis results. It was argued that the calculated life is reasonably same as the measured one. The stress analysis results also support life prediction methodology based on in-field replication technique.

Bending Creep Performance of Domestic Wood-Concrete Hybrid Laminated Materials (국내산 목재-콘크리트 복합적층재의 휨 크리프 성능)

  • Cho, Young-june;Byeon, Jin-Woong;Lee, Je-Ryong;Sung, Eun-Jong;Park, Han-Min
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.1
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    • pp.57-66
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    • 2016
  • In order to develop materials with a low environmental load for restoring the destroyed forest, seven types of wood-concrete hybrid laminated materials were manufactured with four softwoods, three hardwoods and concrete, and the effect of wood density on bending creep property was investigated. The bending creep curves showed a shape to considerably increase at the upper right side, and the curves were found to show a linear behavior beyond about 30 min - 1 hour, as behaviors of solid woods and wood-based materials. The initial compliances of wood-concrete hybrid-laminated materials decreased with an increase in the wood density, and those values showed 0.9 - 1.2 times of the concrete one. The creep compliances of hybrid laminated materials showed very low values, which were 0.4 - 0.8 times of the concrete ones. The relative creep were very low with a range from 8.2% to 17.0% range, which were 0.3 - 0.7 times of the concrete ones. These results indicate that these materials can be applied for restoring the destroyed forest to reduce creep deformation of the conventional concrete materials by hybrid-laminating concrete and woods.

Lifetime Prediction of Geogrids for Reinforcement of Embankments and Slopes through Time-Temperature Superposition

  • Koo, Hyun-Jin;Kim, You-Kyum;Kim, Dong-Whan
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.147-154
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    • 2005
  • The creep resistance of geogrids is one of the most significant long-term safety characteristics used as the reinforcement in slopes and embankments. The failure of geogrids is defined as creep strain greater than 10%. In this study, the accelerated creep tests were applied to polyester geogrids at various loading levels of 30, 50% of the yield strengths and temperatures using newly designed test equipment. Also, the new test equipment permitted the creep testing at or above glass transition temperature($T_g$) of 75, 80, $85^{\circ}C$. The time-dependent creep behaviors were observed at various temperatures and loading levels. And then the creep curves were shifted and superposed in the time axis by applying time-temperature supposition principles. The shifting factors(AFs) were obtained using WLF equation. In predicting the lifetimes of geogrids, the underlying distribution for failure times were determined based on identification of the failure mechanism. The results confirmed that the failure distribution of geogrids followed Weibull distribution with increasing failure rate and the lifetimes of geogrids were close to 100 years which was required service life in the field with 1.75 of reduction factor of safety. Using the newly designed equipment, the creep test of geogrids was found to be highly accelerated. Furthermore, the time-temperature superposition with the newly designed test equipment was shown to be effective in predicting the lifetimes of geogrids with shorter test times and can be applied to the other geosynthetics.

Development of Modified Creep-Fatigue Damage Model for High Temperature Life Prediction (고온 수명평가를 위한 수정 크립-피로 손상모델의 걔발)

  • Park, Jong-Joo;Seok, Chang-Sung;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3424-3432
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    • 1996
  • For mechanical system operating at high temperature, damage due to the interaction effect of creep and fatigue plays an important role. The objective of this paper is to develop a modified creep-fatigue damage model which separately analyzes the pure creep damage for hold time and the creep-fatigue interaction damage during startup and shutdown period. The creep damage was calculated by the general creep damage equation and the creep-fatigue interaction damage was calculated by the modified equation which is based on the frequency modified strain range method with strain rate term. In order to verify the proposed model, a service of high temperature low cycle fatigue tests were performed. The test specimens were made from inconel-718 superalloy and the test parameters were wave shape and hold time. A good agreement between the predicted lives based on the proposed model and experimentally obtained ones was observed.

Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Test Method (초음파에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk;Chung, Min-Hwa
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.99-107
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions which are high temperature and high pressure for an extended period time. Such material degradation leads to various component failures causing serious accidents at the plants. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens have been carried out for the purpose of evaluation for creep damage which can occur in high-temperature pipeline of fossil power plant. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradationtests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens, we confirmed that the sound velocity decreased and the attenuation coefficient linearly increased in proportion to the increase of creep fractiin(${\phi}$c).

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