• Title/Summary/Keyword: Creep Crack Growth

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Creep and creep crack growth behaviors for base, weld, and heat affected zone in a grade 91 weldment

  • Kim, Woo-Gon;Sah, Injin;Kim, Seon-Jin;Lee, Hyeong-Yeon;Kim, Eung-Seon
    • Nuclear Engineering and Technology
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    • v.53 no.2
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    • pp.572-582
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    • 2021
  • This study investigated the creep and creep crack growth (CCG) behavior of the base metal (BM), weld metal (WM), and heat affected zone (HAZ) in a Gr. 91 weldment, which was made by a shield metal arc weld process. A series of tensile, creep, and CCG tests were performed for the BM, WM, and HAZ at 550 ℃. Creep behavior of the BM, WM, and HAZ was analyzed in terms of various creep laws; Norton's power-law, Monkman-Grant relation and damage tolerance factor (λ), and their constants were determined. In addition, each CCGR law for the BM, WM, and HAZ was proposed and compared in terms of a C*-fracture parameter. The WM and HAZ revealed faster creep rate, lower rupture ductility, and faster CCGRs than the BM, but they showed a similar behavior in the creep and CCG. The CCGRs obtained in the present study exhibited a marginal difference when compared with those of RCC-MRx of currently elevated design code in France. A creep crack path in the HAZ plane progressed towards a weak fine-grained HAZ adjacent to the BM.

A Case Study of Remaining Life Assessment for Boiler Header (고온 보일러 헤더의 잔여수명평가 사례 연구)

  • Baek, U.B.;Lee, H.M.;Park, J.S.;Kim, D.J.;Yoon, K.B.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.274-279
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    • 2001
  • Creep-fatigue crack growth behavior was experimentally measured particularly when a crack was located in the heat affected region of 1Cr-0.5Mo steel. Load hold times of the tests for trapezoidal fatigue waveshapes were varied among 0, 30, 300 and 3,600 seconds. Time-dependent crack growth rates were characterized by the $C_t$-parameter. It was found that the crack growth rates were the highest when the crack path was located along the fine-grained heat affected zone(FGHAZ). Cracks located in other heat affected regions had a tendency to change the crack path eventually to FGHAZ. Creep-fatigue crack growth law of the studied case is suggested in terms of $(da/dt)_{avg}$ vs. $(C_t)_{avg}$ for residual life assessment.

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A Case Study of Creep Crack Growth Remaining life Assessment for High Temperature Pressure Equipments (고온용 압력용기의 크리프 균열성장 잔여수명평가 사례 연구)

  • 백운봉;이해무;박종서;윤기봉
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.26-30
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    • 2001
  • Creep crack growth lift of high temperature pressure equipments was assessed for various crack locations and for various material properties. Surface cracks at the inner and outer surface of the vessel in the axial and circumferential directions were considered. The crack was located in the weld metal, in the parent metal or at the weld interface. Results shored that the crack at the weld interface was the most dangerous one. The crack located outside is weaker than that located inside. Safety factors of the case in which improper material properties were used the to unavailability of the correct material properties were discussed.

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Evaluation of Creep Crack Growth Failure Probability for High Temperature Pressurized Components Using Monte Carlo Simulation (몬테카를로법을 이용한 고온 내압 요소의 크리프 균열성장 파손확률 평가)

  • Lee, Jin-Sang;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.28-34
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    • 2006
  • A procedure of estimating failure probability is demonstrated for a pressurized pipe of CrMo steel used at $538^{\circ}C$. Probabilistic fracture mechanics were employed considering variations of pressure loading, material properties and geometry. Probability density functions of major material variables were determined by statistical analyses of implemented data obtained by previous experiments. Distributions of the major variables were reflected in Monte Carlo simulation and failure probability as a function of operating time was determined. The creep crack growth life assessed by conventional deterministic approach was shown to be conservative compared with those obtained by probabilistic one. Sensitivity analysis for each input variable was also conducted to understand the most influencing variables to the residual life analysis. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.

The Effect of Tensile Hold time on the Fatigue Crack Propagation Property and Grain Size on the Creep Behavior in STS 316L. (STS316L의 고온피로균열에 미치는 인장유지시간의 효과 및 결정립크기에 따른 크리프 거동에 관한 연구)

  • 김수영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.373-378
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    • 2000
  • The heat resistant material, in service, may experience static loading, cyclic loading, or a combination of two. An experimental study of crack growth behavior of STS 316L austenitic stainless steel under fatigue, and creep-fatigue loading conditions were carried out on compact tension specimens at various tensile hold times. In the crack growth experiments under hold times. In the crack growth experiments under hold time loading conditions, tensile hold times were ranged from 5 seconds to 100 seconds and its behavior was characterized using the $\Delta$K parameter. The crack growth rates generally increase with increasing hold times. However in this material, the trend of crack growth rates decreases with increasing hold times for short hold time range relatively. It is attributed to a decline in the cyclic crack growth rate as a result of blunting at the crack tip by creep deformation. The effect of grain size on the creep behavior of STS 316L was investigated. Specimens with grain size of 30, 65 and 125${\mu}{\textrm}{m}$ were prepared through various heat treatments and they were tested under various test conditions. The fracture mode of 316L changed from transgranular to intergranular with increasing grain size.

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Estimation for the Distribution of Creep Crack Growth Coefficients by Probabilistic Assessment (확률적 방법에 의한 크리프 균열성장 계수의 분포 추정)

  • Lee, Sang-Ho;Yoon, Kee-Bong;Choe, Byung-Hak;Min, Doo-Sik;Ahn, Jong Seok;Lee, Gil Jae;Kim, Sun-Hwa
    • Korean Journal of Metals and Materials
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    • v.48 no.9
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    • pp.791-797
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    • 2010
  • The creep crack growth rate (da/dt) of the Cr-Mo steels tested by pre-crack and the voltage (or resistance) variables were related into fracture parameter (Ct), crack growth coefficient (H), and an exponent (q) in the parts of Base, weld and HAZ. The fracture parameter (Ct) has various variables relating to the specimen and crack shape, applied stress, and creep strain curve. The H and q was inferred by OLS regression (ordinary least square method), and the H values were solved in statistics and probability assessment, which were attained fromPDF's distributions (probability density function). The HAZ part has the highest value of q by OLS regression and the widest distribution of H by PDF of WEIBULL, which means that the crack sensitivity of HAZ should be cautioned against the creep crack growth and failure.

Creep Crack Growth Properties of Low Pressure Turbine Rotor Steel under Constant Load and Ct

  • Jeong, Soon-Uk
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.95-101
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    • 2002
  • The propagation rate(da/dt) prediction parameter and the microstructure properties of creep crack in domestic 3.3NiCrMov steel were investigated at 550$\^{C}$ by using 0.5" CT specimen under constant load(4090N) and constant Ct(300∼4000N/mhr) condition that was maintained during crack growth of 1mm distance. C* usually increased with crack length though load was reduced in order to maintain constant Ct value as crack growth and considerably showed the scatter band, but Ct depended on load line displacement rate and represented a good relation with da/dt. At constant toad and Ct region, crack growth slope was 0.900 and 0.844 each, in the other hand C* slope was 0.480. Fully coalesced area(FCA) ahead of crack tip was increased as Ct value increase to the critical value, and after that value FCA decreased. The average diameter ditribution of cavity in FCA showed the greatest value about 1.5 ㎛ when Ct=2000N/mhr. The increasing of Ct in FCA view point enlarged the size of damage area and the size reached to maximum 800 ㎛ when Ct=2000N/mhr.

Quantification of the Effect of Crack-Tip Constraint on Creep Crack Initiation Times (크리프 균열개시 시간에 대한 구속효과 영향의 정량화)

  • Lee, Seung-Ho;Jung, Hyun-Woo;Kim, Yun Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.2
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    • pp.47-57
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    • 2020
  • A new elastic-plastic-creep constraint parameter is proposed to quantify the effect of constraint on creep crack initiation times. It represents the difference between the transient elastic-plastic-creep crack-tip opening stress and the Riedel-Rice opening stress field in plane strain, which can be determined analytically. Application of the proposed parameter to a large set of creep crack growth test data using C(T) and SEN(B) specimens of Type 316H stainless steel at 550℃ shows that creep crack initiation times can be more accurately characterized by the C⁎-integral together with the proposed parameter.

Development of Assessment Methodology on Creep-Fatigue Crack Behavior for a Grade 91 Steel Structure (Mod.9Cr-1Mo 강 구조의 크리프-피로 균열 거동 평가법 개발)

  • Lee, Hyeong-Yeon;Lee, Jae-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.103-110
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    • 2010
  • In this study, an assessment method on creep-fatigue crack initiation and crack growth for a Mod.9Cr-1Mo steel (ASME Grade 91) structure has been developed with an extension of the French RCC-MR A16 procedure. The current A16 guide provides defect assessment procedure for a creep-fatigue crack initiation and crack growth for an austenitic stainless steel, but no guideline is available yet for a Mod.9Cr-1Mo steel which is now widely being adopted for structural materials of future nuclear reactor system as well as ultra super critical (USC) thermal plant. In the present study an assessment method on creep-fatigue crack initiation and crack growth is provided for the FMS (Ferritic-Martensitic Steel) and assessment on the creep-fatigue crack behavior for a structure has been carried out. The assessment results were compared with the observed images from a structural test.

A Modification of the $C^*$ Integral Considering the Effect of Crack Growth (균열 진전의 효과를 고려한 $C^*$ 적분의 수정)

  • 최영환;방종명;염윤용;송지호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.77-86
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    • 1989
  • A modified $C^{*}$ integral as load parameter in creep fracture is proposed considering the effect of crack growth. It is shown that the parameter does not depend on crack velocity. By performing experiment using STS 304 stainless steel at 600.deg.C the validity of the parameter is investigated. The results show that the parameter is a good measure as a load parameter in creep fracture and the rate of crack tip opening displacement can also be a creep load parameter for STS 304 at 600.deg. C.C.