• Transactions of Materials Processing
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• v.15 no.8 s.89
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• pp.556-561
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• 2006

Most of auto-body members are composed of stamping parts. These parts have the non-uniform thickness and plastic work hardening distribution during the forming process. This paper is concerned with the side impact analysis of the ULSAB-AVC model according to the US-SINCAP in order to compare the crashworthiness between the model with and without considering the forming effect. The forming effect is ca]ciliated by one-step forming analysis for several members. The crashworthiness is investigated by comparing the deformed shape of the cabin room the energy absorption characteristics and the intrusion velocity of a car. The result of the crash analysis demonstrates that the crash mode, the load-carrying capacity and energy absorption can be affected by the forming effect. It is noted that the design of an autobody should be carried out considering the forming effect for accurate assessment of crashworthiness.

• Transactions of the Korean Society of Automotive Engineers
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• v.16 no.5
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• pp.119-127
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• 2008

In this paper, the influence of the stamping effect is investigated in the performance analysis of a side structure. The analysis covers the performance evaluation such as the crashworthiness and NVH. Stamping analyses are carried out for the center pillar and the side sill made of high strength steels. Then, numerical simulations are carried out in order to identify the stamping effect on the crashworthiness, the natural frequency and the normal mode. The result shows that the analysis of the side structure considering the forming history leads to a different result from that without considering the forming effect. The variation of the system response fully reveals effects of thinning and hardening of members on the performance prediction of vehicle parts. The analysis results demonstrate that the design of auto-body members should be carried out considering the stamping history for accurate assessment of various performances.

• International Journal of Automotive Technology
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• v.4 no.3
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• pp.149-156
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• 2003

This paper is concerned with the energy absorption efficiency of auto-body side structures for the conventional steel and 60TRIP high strength steel. In order to evaluate the energy absorption efficiency, the dynamic crash analysis is carried out with the regulation of US-SINCAP. The analysis adopts the Johnson-Cook model for the dynamic material properties, which have been obtained from dynamic material tests. For the sake of the dynamic material properties, the analysis has been accurately peformed for the crashworthiness assesment. The analysis result provides deformed shapes, amounts of penetration and accelerations at several important points during crash. The result confirms that 60TRIP greatly improves the crashworthiness of the side members without sacrificing the weight and thus can be used for the light-weight design of an auto-body.

• Composites Research
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• v.21 no.5
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• pp.15-22
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• 2008

This paper describes the results of structural integrity and crashworthiness of Automatic Guideway Transit(AGT) vehicle made of sandwich composites. The applied sandwich composite of vehicle structure was composed of aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. Material testing was conducted to determine the input parameters for the composite facesheet model, and the effective equivalent damage model fer the orthotropic honeycomb core material. The finite element analysis using ANSYS v11.0 was dont to evaluate structural integrity of AGT vehicle according to JIS E 7105 and ASCE 21-98. Crashworthiness analysis was carried out using explicit finite element code LS-DYNA3D with the lapse of time. The crash condition was frontal accident with speed of 10km/h at rigid wall. The results showed that the structural integrity and crashworthiness of AGT vehicle were proven under the specified loading and crash conditions. Also, the modified Chang-Chang failure criterion was recommended to evaluate the failure modes of composite structures after crashworthiness event.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.659-660
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• 2008

• Proceedings of the KSR Conference
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• 1999.11a
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• pp.534-541
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• 1999

The purpose of this study is to suggest the effective analytical procedure using finite element model for the crashworthiness of motorized trailer of high speed train. In the analysis of end-on collision of Motorized Trailer for Korean High Speed Train., deformed pattern, rigidwall force, internal energy and each part section force is obtained. From those indices, we evaluate crashworthiness of motorized trailer for Korean High Speed Train in planning. The numerical results are applied to the design of motorized trailer of Korean high speed train.

• Transactions of Materials Processing
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• v.17 no.3
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• pp.182-188
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• 2008

Crash box is one of the most important automotive parts for crash energy absorption and is equipped at the front end of the front side member. The specific characteristics of aluminum alloys offer the possibility to design cost-effective lightweight structures with high stiffness and excellent crash energy absorption potential. This study deals with crashworthiness of aluminum crash box for an auto-body with the various types of cross section. For aluminum alloys, A17003-T7 and A17003-T5, the dynamic tensile test was carried out to apply for crash analysis at the range of strain from 0.003/sec to 200/sec. The crash analysis and the crash test were carried out for three cross sections of rectangle, hexagon and octagon. The analysis results show that the octagon cross section shape with A17003-T5 has higher crashworthiness than other cross section shapes. The effect of rib shapes in the cross section is important factor in crash analysis. Finally, new configuration of crash box with high crash energy absorption was suggested.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.756-761
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• 2007

This papered is concerned with the crashworthiness characteristics analysis of the non-step bus when it is crashed or roll-over analysis. Computer simulations is implemented using LS-Dyna explicit code which can effectively analysis dynamic response with the lapse of time. We construct a FEM model of the non-step bus under development according to the safety rules used in Europe for composite non-step buses. The crash energy and absorption rate are evaluated to understand crashworthiness characteristic of the composite non-step bus. Body deformation is also examined whether the survival space is secured for passengers.

• Transactions of the Korean Society of Automotive Engineers
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• v.5 no.2
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• pp.23-30
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• 1997

Modelling and crashworthiness analysis of simplified vehicle structures with beam element and nonlinear spring element to which axial and bending collapse mecha- nisms are applied are carried out. And on the basis of these analyses, two types of full car modelling and crahworthiness analyses with nonlinear spring and beam element are accomplished. The one is the full car model of which 30% of the structures are modelled with nonlinear spring and beam element, and the other 75% of whole structures. And the results are compared with those of full car analysis with shell element.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.487-492
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• 2002

In this study, designs of protection fences such as the concrete median barrier and the guardrail were performed. The foreign standard of concrete median barrier was introduced and implemented without modification fitting to domestic vehicles and highway conditions. In a car accident, median barrier doesn't protect vehicles effectively, especially for heavy vehicles such as bus and heavy truck. Guardrail doesn't protect vehicle effectively, either. The purpose of this study is to develop the optimal performance design of concrete median barrier and design of guardrail using the design of experiment as well as crashworthiness analysis which is done by Pam-Crash. As a result of this study, an optimal design of concrete median barrier was obtained considering von Mises stress, volume and COG acceleration of truck. And design of guardrail satisfying the domestic requirements was obtained.