• Title/Summary/Keyword: Crane Test

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Constant amplitude fatigue test of high strength bolts in grid structures with bolt-sphere joints

  • Yang, Xu;Lei, Honggang
    • Steel and Composite Structures
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    • v.25 no.5
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    • pp.571-579
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    • 2017
  • The grid structure with bolt-sphere joints is widely adopted by industrial plants with suspending crane. The alternating reciprocating action of the suspending crane will cause fatigue problems of the grid structure with bolt-sphere joints with respect to the rod, the cone, the sealing plate, the bolt ball and the high strength bolt; while the fatigue of the high strength bolt is the key issue of fatigue failure. Based on efficient and smooth loading equipment with the AMSLER fatigue testing machine, this paper conducted a constant amplitude fatigue test on 18 M20 and 14 M30 high strength bolts with 40Cr material, and obtained 19 valid failure points, 9 unspoiled points with more than 2 million cycles, and 4 abnormal failure points. In addition, it established the constant amplitude fatigue design method, ${[{\Delta}{\sigma}]_{{2{\times}10}}{^6=58.91MPa}$, and analyzed the stress concentration and the fatigue fracture of high strength bolts. It can be explained that the geometrical stress concentration of high-strength bolt caused by spiral burr is severe.

Wind Load Analysis of 61ton-class Container Crane using the Computation Fluid Dynamics (61ton 컨테이너 크레인의 전산유동해석을 통한 풍하중 분석)

  • Lee, Su-Hong;Lee, Seong-Wook;Han, Dong-Seop;Kim, Tae-Hyung;Han, Geun-Jo
    • Journal of Navigation and Port Research
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    • v.32 no.3
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    • pp.251-255
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    • 2008
  • Container cranes are vulnerable structure about difficult weather conditions bemuse there is no shielding facility to protect them from the strong wind. This study was carried out to analyze the wind load which have an effect on container crane according to the various wind direction. The container crane is a model of a 61-ton class that used broadly in the current ports. The external fluid field was figured as a cylinder which was set up $500m{\times}200m$. In this study, we applied mean wind load conformed to 'Design Criteria of Wind Load' in 'Load Criteria of Building Structures' and an external fluid field was divided as interval of 10 degrees to analyze effect according to a wind direction In this conditions, we carried out the computation fluid dynamic analysis using the CFX-10. As we compared computation fluid dynamic analysis with wind tunnel test, we analyzed the wind load which was needed to design the container crane.

Basic research, according to the inspection of crane equipment (크레인 설비의 검사에 따른 기초연구)

  • An, Tae-Keon;Shim, Kyu-Hyung;Rie, Dong-Ho
    • Journal of the Korea Safety Management & Science
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    • v.14 no.4
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    • pp.169-175
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    • 2012
  • Self-Inspection is being used in the workplace hazardous, dangerous machinery and equipment to build capacity for the voluntary safety risks due to use of machinery and prevention of industrial accidents that inspect facilities for safety issues, is to check. However, December 31, 2008 as part of Article 36 of the Occupational Safety and Health Act (safety inspection), the financial vanish as the self-test, Safety inspection program has been changed., In each individual workplace that creates its own standards and regulations to use the existing inspection system is in some cases. This study is located in the southeast industrial complex as a risk reducer manufacturer, machine-based target zones in S Corp owns most of the crane based on the results of the tests is to analyze the problem. Then check the results - to bring its measures and information you need to know for sure is to propose.

Development of a Remote Operation System for a Quay Crane Simulator (안벽크레인 시뮬레이터 원격운전 시스템 개발)

  • Kang, Seongho;Lee, Sanggin;Choo, Young-Yeol
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.385-390
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    • 2015
  • Quay cranes are considered core equipment for container terminal operation. However, unmanned operation systems have not as yet been announced due to the technological difficulties of implementation. In this paper, we developed a wireless controller to control a quay crane simulator remotely and conducted its performance test, a first step toward unmanned operation of quay cranes. The communication delay of a developed wireless controller was about 9.4ms on average while that of existing wired controllers was about 5.6ms. The same functions were implemented and tested on a smart phone where the average communication delay was 7.3ms. In addition, to apply the developed system into a real environment, we proposed a network architecture based on IEEE 802.11ac and carried out its performance evaluation. When the distance between two nodes was 50m apart, the throughputs of the TCP (Transmission Control Protocol) and UDP (User Datagram Protocol) were 57Mbps and 189Mbps, respectively. The communication delay of the control data was 9.1ms through the TCP channel. These results reveal the proper working of remote quay crane operation if we adopt the IEEE 802.11ac network.

The Evaluation on Wear Characteristics of the Crane Sheave (크레인용 시브 강재의 마멸특성 평가)

  • Park Yongjae;Ryu Jungbuk;Kim Seocksam
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.306-311
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    • 2004
  • The sliding wear characteristics of the crane sheave were investigated using a pin-on-disk rig tester The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings and carbon steel for machine structural use that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication. The results of wear test showed that carbon steel for machine structural use have lower wear volume, also the wear curves are linearly increased with increasing of sliding velocity The wear mechanism of a disk is the abrasive, adhesion, and fatigue wear under lubrication.

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The Sliding Wear Characteristics of the Carbon Steel Castings against High Carbon Steel Wire Rods (탄소주강품과 경강선재간의 미끄럼 마멸특성)

  • 류중북;채영훈;김석삼
    • Tribology and Lubricants
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    • v.19 no.4
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    • pp.223-229
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    • 2003
  • The sliding wear characteristics of the crane sheave were investigated using a pin-on-disk rig tester. The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication and dry condition. The results of wear test showed that an annealed-casted have lower, also the wear curves are linearly increased with increasing of sliding distance. For the specific wear rate of annealed-casted, the wear resistance was increased with decreasing diameter of wire. The wear of a wire and a disk have a different mechanism, the one is the abrasive wear due to fatigue wear under lubrication, another is the adhesion wear under dry condition.

Wind Load Analysis of 61ton-class Container Crane using the Computation Fluid Dynamics (61ton 컨테이너 크레인의 전산유동해석을 통한 풍하중 분석)

  • Lee, Su-Hong;Lee, Seong-Wook;Han, Dong-Seop;Kim, Tae-Hyung;Han, Geun-Jo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2007.12a
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    • pp.228-229
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    • 2007
  • Container cranes are vulnerable structure to difficult weather conditions because there is no shielding facility to protect them from high wind This study carried out to analyze the wind load have an effect on container crane according to a wind direction variation The container crane for this research is a model of a 61-ton class tint used broadly in the current ports. The dimension of an external fluid field set up 500m ${\times}$ 200m. In this study, Mean wind load conformed to the 'Design Criteria of Wind Load' in 'Load Criteria of Building Structures' and an external fluid field divided in interval of 10 degrees to analyze effect according to a wind direction From there, we carried out to the computation fluid dynamic analysis using a CFX-10 Therefore as consequence of computation fluid dynamic analysis and wind velocity experiment make a comparative study, we analyzed a wind load for construction design if container crane.

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Vibration Control of Working Booms on Articulated Bridge Inspection Robots (교량검사 굴절로봇 작업붐의 진동제어)

  • Hwang, In-Ho;Lee, Hu-Seok;Lee, Jong-Seh
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.5
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    • pp.421-427
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    • 2008
  • A robot crane truck is developed by the Bridge Inspection Robot Development Interface(BRIDI) for an automated and/or teleoperated bridge inspection. This crane truck looks similar to the conventional bucket crane, but is much smaller in size and light-weight. At the end of the telescoping boom which is 12m long, a robot platform is mounted which allows the operator to scan the bridge structure under the deck trough the camera. Boom vibration induced by wind and deck movement can cause serious problems in this scanning system. This paper presents a control system to mitigate such vibration of the robot boom. In the proposed control system, an actuator is installed at the end of the working boom. This control system is studied using a mathematical model analysis with LQ control algorithm and a scaled model test in the laboratory. The study indicates that the proposed system is efficient for the vibration control of the robot booms, thereby demonstrating its immediate applicability in the field.