• 제목/요약/키워드: Cracking ratio

검색결과 454건 처리시간 0.021초

흑연 금형 표면 보호용 PCS 코팅층의 열경화에 의한 조성비 조절 특성 연구 (Study on the Compositional Characteristics of the PCS Coating Layer by Curing Treatment for the Protection of Graphite Mold Surface)

  • 김경호;이윤주;신윤지;정성민;이명현;배시영
    • 한국표면공학회지
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    • 제53권6호
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    • pp.293-299
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    • 2020
  • The characteristics of the polycarbosilane (PCS)-based composite ceramic layer was studied by controlling the curing temperature. The stress at the interface of the graphite and SiOC composite layer was evaluated v ia finite element analysis. As a result, the tensile stress was released as the carbon ratio of the SiC decreases. In experiment, the SiOC layers were coated on the VDR graphite block by dip-coating process. It was revealed that the composition of Si and C was effectively adjusted depending on the curing temperature. As the solution-based process is employed, the surface roughness was reduced for the appropriate PCS curing temperature. Hence, it is expected that the cured SiOC layer can be utilized to reduce cracking and peeling of SiC ceramic composites on graphite mold by improving the interfacial stress and surface roughness.

Mg-5Bi-3Al 마그네슘 고속 압출재의 미세조직과 고주기피로 특성 (Microstructure and High-Cycle Fatigue Properties of High-Speed-Extruded Mg-5Bi-3Al Alloy)

  • 차재원;진상철;박성혁
    • 소성∙가공
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    • 제31권5호
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    • pp.253-260
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    • 2022
  • In this study, the microstructural characteristics of a high-speed-extruded Mg-5Bi-3Al (BA53) alloy and its tensile, compressive, and high-cycle fatigue properties are investigated. The BA53 alloy is successfully extruded at a die-exit speed of 16.6 m/min without any hot cracking using a large-scale extruder for mass production. The homogenized BA53 billet has a large grain size of ~900 ㎛ and it contains fine and coarse Mg3Bi2 particles. The extruded BA53 alloy has a fully recrystallized microstructure with an average grain size of 33.8 ㎛ owing to the occurrence of complete dynamic recrystallization during high-speed extrusion. In addition, the extruded BA53 alloy contains numerous fine lath-type Mg3Bi2 particles, which are formed through static precipitation during air cooling after exiting the extrusion die. The extruded BA53 alloy has a high tensile yield strength of 175.1 MPa and ultimate tensile strength of 244.4 MPa, which are mainly attributed to the relative fine grain size and numerous fine particles. The compressive yield strength (93.4 MPa) of the extruded BA53 alloy is lower than its tensile yield strength, resulting in a tension-compression yield asymmetry of 0.53. High-cycle fatigue test results reveal that the extruded BA53 alloy has a fatigue strength of 110 MPa and fatigue cracks initiate at the surface of fatigue test specimens, indicating that the Mg3Bi2 particles do not act as fatigue crack initiation sites. Furthermore, the extruded BA53 alloy exhibits a higher fatigue ratio of 0.45 than other commercial extruded Mg-Al-Zn-based alloys.

Research on the factors affecting the development of shrinkage cracks of rammed earth buildings

  • Zhao, Xiang;Cai, Hengli;Zhou, Tiegang;Liu, Ling;Ding, Yijie
    • Earthquakes and Structures
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    • 제20권4호
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    • pp.365-375
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    • 2021
  • Rammed earth (RE) buildings have existed all over the world for thousands of years, and have gained increasing attention because of its sustainable advantages, however, the shrinkage cracks reduce its bearing capacity and seriously affect its durability and applicability. In this study, the shrinkage cracks test was carried out to investigate the effects of initial water content, proportion of sand and gravel, compaction degree, thickness and the additives (polypropylene fiber, cement and sodium silicate) of shrinkage cracks in RE buildings, ten groups of RE samples were prepared and dried outdoors to crack. Four quantitative parameters of geometrical structure of crack patterns were used to evaluate the development of cracks. The results show that the specimens cracking behavior and the geometrical structure of crack patterns are significantly influenced by these considered factors. The formation of crack can be accelerated with the increase of initial water content and thickness of specimen, while restricted with the increase of the compaction degree and the proportion of sand and gravel. Moreover, the addition of 1% polypropylene fiber, 10% cement and 0.5 volume ratio sodium silicate can significantly restrain the form and development of cracks. In RE construction, these factors should be considered comprehensively to prevent the harm caused by shrinkage cracks. Further works should be carried out to obtain the optimum dosage of the additives, which can benefit the construction of RE buildings in future.

Valorization of bottom ash with geopolymer synthesis: Optimization of pastes and mortar

  • Froener, Muriel S.;Longhi, Marlon A.;de Souza, Fabiana;Rodriguez, Erich D.;Kirchheim, Ana Paula
    • Advances in concrete construction
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    • 제14권1호
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    • pp.1-13
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    • 2022
  • Due to the physical-chemical characteristics of some bottom ash (BA), there are technical, economic and environmental limitations to find a destination that will add value to it. In Brazil, this residue is eventually used for filling coal extraction pits or remains in sedimentation ponds, creating a susceptible panorama to environmental issues. The geopolymers binders are one of the alternatives to the proper use high amounts of these materials. In this work, geopolymeric binder pastes were produced with BA mixed to activators with different alkali contents (expressed as %Na2O), as well as the incorporation of soluble silicates (Ms content). The production of binary geopolymeric pastes based on the use of two industrial wastes: fluid catalytic cracking (FCC) and aluminum anodizing sludge (AAS), was also assessed. The content in mass of BA/FCC and BA/AAS ranged from 100/0, 90/10; 80/20 and 70/30. Systems with soluble silicates as activator in a molar ratio SiO2/Na2O of 1.0 (Ms = 1.0) and Na2O content of 15%, showed the best results of mechanical strength (42 MPa at day 28th). The improvement is up to 5X when compared to NaOH based systems. For systems with partial replacement of BA of 10% of AAS and 20% of FCC (80/20), the presence of soluble silicates was also effective to increase compressive strength.

Effect of fiber content on the performance of UHPC slabs under impact loading - experimental and analytical investigation

  • Muhammad Umar Khan;Shamsad Ahmad;Mohammed A. Al-Osta;Ali Husain Algadhib;Husain Jubran Al-Gahtani
    • Advances in concrete construction
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    • 제15권3호
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    • pp.161-170
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    • 2023
  • Ultra-high-performance concrete (UHPC) is produced using high amount of cementitious materials, very low water/cementitious materials ratio, fine-sized fillers, and steel fibers. Due to the dense microstructure of UHPC, it possesses very high strength, elasticity, and durability. Besides that, the UHPC exhibits high ductility and fracture toughness due to presence of fibers in its matrix. While the high ductility of UHPC allows it to undergo high strain/deflection before failure, the high fracture toughness of UHPC greatly enhances its capacity to absorb impact energy without allowing the formation of severe cracking or penetration by the impactor. These advantages with UHPC make it a suitable material for construction of the structural members subjected to special loading conditions. In this research work, the UHPC mixtures having three different dosages of steel fibers (2%, 4% and 6% by weight corresponding to 0.67%, 1.33% and 2% by volume) were characterized in terms of their mechanical properties including facture toughness, before using these concrete mixtures for casting the slab specimens, which were tested under high-energy impact loading with the help of a drop-weight impact test setup. The effect of fiber content on the impact energy absorption capacity and central deflection of the slab specimens were investigated and the equations correlating fiber content with the energy absorption capacity and central deflection were obtained with high degrees of fit. Finite element modeling (FEM) was performed to simulate the behavior of the slabs under impact loading. The FEM results were found to be in good agreement with their corresponding experimentally generated results.

분말활성탄을 혼합한 도료의 도장횟수에 따른 흡착 특성 (Adsorption Properties of Paint Mixed with Powdered Activated Carbon According to the Number of Coatings)

  • 최병철;경인수;이상수
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2021년도 봄 학술논문 발표대회
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    • pp.25-26
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    • 2021
  • Due to COVID-19, the spread of non-face-to-face culture is increasing the time spent indoors. Accordingly, it is necessary to reduce indoor air pollutants. Also, among building materials, there are paints. As the number of coatings increases, the coating film becomes thick, and there is a risk of cracking and falling off. Therefore, this study is to examine the adsorption properties of indoor air pollutants according to the number of coatings of a paint mixed with powdered activated carbon. In the experimental plan, the addition ratio of powdered activated carbon was selected as 30%, and the number of coatings was selected as primcoating, second coat, and finishing coat, and the concentration of formaldehyde and volatile organic compounds were measured. As a result, as the number of coatings increased, the concentration of formaldehyde and volatile organic compounds tended to decrease. This is considered to be due to the fact that not only the physical adsorption acted by the internal pores of the powdered activated carbon, but also because a lot of powdered activated carbon was present on the painted surface as the coating film was formed. However, since it is judged that there is an error in the concentration due to the inflow of external air as the chamber cover is opened to put the test object in the adsorption test process, it is considered that the experimental method needs to be supplemented.

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반응표면모델을 통한 적층제조된 ZrH2 접종제 첨가AA7075 합금의 균열 밀도 예측 (Prediction of Crack Density in additive manufactured AA7075 Alloy Reinforced with ZrH2 inoculant via Response Surface Method)

  • 이정아;최중호;김형섭
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.203-209
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    • 2023
  • Aluminum alloy-based additive manufacturing (AM) has emerged as a popular manufacturing process for the fabrication of complex parts in the automotive and aerospace industries. The addition of an inoculant to aluminum alloy powder has been demonstrated to effectively reduce cracking by promoting the formation of equiaxed grains. However, the optimization of the AM process parameters remains challenging owing to their variability. In this study, the response surface methodology (RSM) was used to predict the crack density of AM-processed Al alloy samples. RSM was performed by setting the process parameters and equiaxed grain ratio, which influence crack propagation, as independent variables and designating crack density as a response variable. The RSM-based quadratic polynomial models for crack-density prediction were found to be highly accurate. The relationship among the process parameters, crack density, and equiaxed grain fraction was also investigated using RSM. The findings of this study highlight the efficacy of RSM as a reliable approach for optimizing the properties of AM-processed parts with limited experimental data. These results can contribute to the development of robust AM processing strategies for the fabrication of high-quality Al alloy components for various applications.

동결융해 환경에 노출된 철근콘크리트 보의 휨 거동특성 (Flexural Behavior of Reinforced Concrete Beams Exposed to Freeze-Thawing Environments)

  • 장광수;윤현도;김선우;박완신;최기봉
    • 한국구조물진단유지관리공학회 논문집
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    • 제13권6호통권58호
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    • pp.126-134
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    • 2009
  • 일반적으로 철근콘크리트 건축물은 외부의 기후에 노출되어 있어 겨울에서 이른 봄까지 동결과 융해의 반복적인 작용에 영향을 받는다. 이러한 동결융해 작용은 콘크리트의 균열을 발생시키거나 콘크리트 표면의 박리를 일으켜 내구성 저하의 원인이 된다. 본 연구에서는 철근콘크리트 보의 동결융해 노출에 따른 휨 거동특성의 평가를 위해 주근비와 동결융해 사이클을 변수로 하였다. $-18{\sim}4^{\circ}C$의 온도범위에서 150 및 300 사이클의 동결융해에 노출시킨 실험체를 비롯하여 14개의 축소모형 실험체를 제작, 단조 및 반복하중 하에서 실험을 실시하였다. 실험결과를 통해 동결융해에 노출되어있는 철근콘크리트 보의 휨 거동특성을 평가하는데 기초적인 자료를 제시하고자 하였다.

프리캐스트 중공 사각형 철근콘크리트 교각의 내진성능 (Seismic Performance of Hollow Rectangular Precast Segmental Piers)

  • 이재훈;박동규;최진호;신성진
    • 콘크리트학회논문집
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    • 제24권6호
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    • pp.705-714
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    • 2012
  • 프리캐스트 중공 사각형 철근콘크리트 교각에 대하여 준정적 실험을 수행하여 내진성능을 검증하였다. 기둥 실험체는 프리캐스트 세그먼트를 접합하고 나서, 미리 배치된 쉬스관에 축방향 철근을 연결 없이 연속으로 배치한 후 모르타르로 그라우팅하는 방법으로 제작하였다. 실험의 주요변수는 형상비, 축방향 철근비, 횡방향 철근량, 프리캐스트 세그먼트의 접합위치이다. 기둥 실험체의 형상비는 4.5와 2.5, 축방향 철근비는 1.15%와 3.07%로 각각 두 가지의 값을 가진다. 횡방향 철근량은 도로교설계기준에서 규정하고 있는 완전연성 설계에 요구되는 양의 99%, 55%, 50%, 27%로 배근되었다. 소성힌지 구역에서의 프리캐스트 세그먼트 접합위치는 기둥 하단에서 기둥단면 두께의 0.5배와 1.0배인 위치로 하였다. 실험 결과로서 균열 및 파괴모드, 축력-휨 강도, 하중-변위 포락선, 변위연성도를 분석하였으며, 도로교설계기준의 연성도 내진설계법을 적용하였을 때의 안전율을 분석하였다. 기둥 실험체는 축방향 철근이 모르타르와 쉬스관에 의하여 구속되고, 쉬스관이 횡방향 철근으로 구속되는 구조로 인하여 큰 변위까지 축방향 철근의 좌굴이 지연되어 연성도가 크게 나타났다.

고강도 철근을 적용한 철근콘크리트 전단벽체의 내진성능평가를 위한 해석적 연구 (Analytical Study on Seismic Performance Assesment of Reinforced Concrete Shear Wall using High-Strength Reinforcing Bar)

  • 천주현;김경민;박광민;신현목
    • 한국구조물진단유지관리공학회 논문집
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    • 제21권2호
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    • pp.138-145
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    • 2017
  • 본 연구는 고강도 철근이 배근된 철근콘크리트 전단벽체 실험체에 대하여 균열의 발생에서부터 철근의 항복과 콘크리트의 파쇄에 이르는 전반적인 거동 특성과 함께 내진성능 평가 예측을 위한 합리적인 해석적 방안을 마련하는 것을 목표로 한다. 1.0의 일정한 형상비를 갖으며 각 방향으로 철근비와 항복강도, 배근상세, 콘크리트 설계 강도, 단부형상 및 단부 횡구속 후프(Hoop) 여부 등을 주요 변수로 갖는 총 8개의 실험체를 검증 대상으로 선정하여 기존에 저자 등에 의해 새로이 수정된 구성관계식을 적용한 비선형 유한요소해석 프로그램(RCAHEST)을 통한 해석을 수행하였다. 실험과 해석으로부터의 최대 하중 및 이에 대응되는 변위에 대한 평균과 변동계수는 각각 1.05와 8% 및 1.17과 19% 정도로 예측하였다. 모든 실험체에 대한 파괴모드와 파괴시까지의 전반적인 거동 특성 역시 비교적 적절히 예측하고 있음을 확인하였으며 이러한 연구결과들은 향후, 고강도 철근의 적용과 관련된 국내외 설계기준에의 적용을 위한 기초자료로 활용될 수 있을 것으로 기대된다.