• Title/Summary/Keyword: Crack propagation directions

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Analytical crack growth in unidirectional composite flywheel

  • Lluis Ripoll;Jose L. Perez-Aparicio;Pere Maimi;Emilio V. Gonzalez
    • Coupled systems mechanics
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    • v.12 no.2
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    • pp.183-197
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    • 2023
  • Scarce research has been published on crack propagation fracture of flywheels manufactured with carbon fiber-reinforced polymers. The present work deals with a calculation method to determine the conditions for which a crack propagates in the axial direction of the flywheel. The assumptions are: flywheels made with just a single thick ply or ply clustering laminates, oriented following the hoop direction; a single crack is analyzed in the plane defined by the hoop and axial directions; the crack starts close to one of the free edges; its axial length is initially large enough so that its tip is far away from that free edge, and the crack expands the entire circumferential perimeter and keeps its concentric position. The developed method provides information for a good design of flywheels. It is concluded that a fracture-based crack propagation criterion generally occurs at a lower speed than a stress-based criterion. Also, that the evolution of failure with thickness using the fracture criterion is exponential, demonstrating that thin flywheels are relatively not sensitive to crack propagation, whereas thick ones are very prone.

The Characteristics of Mechanical Properties and Fatigue Crack Propagation of Fire Resistance Steel for Frame Structure (구조용 내화강의 기계적 성질과 피로균열전파 특성에 관한 연구)

  • Kim, Hyeon-Su;Nam, Gi-U;Gang, Chang-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.54-60
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    • 2001
  • This study is to investigate the mechanical properties and the fatigue crack propagation of fire resistance steel for frame structure as the chemical composition was changed by addition of N, B and rolled end temperature was varied. We used two kinds of specimen, the one is parallel and the other is perpendicular to the rolling directions. As rolled end temperature increased, volume fraction of ferrite and pearlite decreased, but volume fraction of baintie and grain size increased. Micro-hardness decreased as rolled end temperature increased, but tensile and yield strength increased. Volume fraction of ferrite and pearlite decreased by addition of N. But volume fraction of bainite, tensile and yield strength increased. Microstructure was changed to martensite by addition of B, and tensile and yield strength increased. Fatigue life of TL direction specimen was shorter than that of LT direction specimen. There was no significant effect to fatigue crack propagation rate by addition of N and changing rolling condition, but fatigue life was increased by addition of B.

반타원 표면균열의 피로성장 거동에 관한 연구

  • 최용식;양원호;방시항
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.916-922
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    • 1986
  • This paper presents the preliminary results of an experimental study on surface crack growth under fatigue loadings. The objective of this paper is to assess the effect of the initial crack size on crack propagation behaviors. Transparent PMMA plate speciments with shallow circular arc notch were used. Crack growth behaviors were observed and measured in two directions by travelling microscopes. The fatigue crack initiated at the deepest part on the initial arc shaped notch and then propagated to depth direction as well as spreading gradually along the notch tip. A considerable number of cycles was needed until the depth crack spreaded to the surface notch tip. When the fatigue crack reached the surface notch tip the crack front became an approximate semi-ellipse, primary semi-elliptical crack. Test results suggest that the relationships between fatigue crack growth rate and stress intensity factor range in both directions can be expressed by power law (Paris) and that relationship in width direction depends upon the crack ratios a$_{1}$/b$_{1}$, of the primary semi-elliptical crack. The relationship between the nondimensional crack lengths in both directions can be represented as the formula: (a/t)$^{n}$ =B(2b/W+A) where n and A are constants and B is seems to be depended upon the crack ratio a$_{1}$/b$_{1}$.

Evaluation of Crack Propagation in Silicon Anode using Cohesive Zone Model during Two-phase Lithiation (접착영역 모델을 사용한 2상 리튬 이온 충전 시 실리콘 음극 전극의 균열진전 해석)

  • Kim, Yong-Woo;Han, Tong-Seok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.5
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    • pp.297-304
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    • 2019
  • In this research, crack propagation in a silicon anode during two-phase lithiation was evaluated using a cohesive zone model. The phase transition from crystalline silicon to lithiated silicon causes compressive yielding due to the high volume expansion rate. Li-ion diffuses from the surface of the silicon to its core, and the complex deformation mechanisms during lithiation cause tensile hoop stress along the surface. The Park-Paulino-Roesler (PPR) potential-based cohesive zone model that guarantees consistent energy dissipation in mixed-mode fracture was adopted to simulate edge crack propagation. It was confirmed that the edge crack propagation characteristics during lithiation from the FEM simulation results coincided with the real experimental results. Crack turning observed from real experiments could also be predicted by evaluating the angles of maximum tensile stress directions.

Design and calibration of a wireless laser-based optical sensor for crack propagation monitoring

  • Man, S.H.;Chang, C.C.;Hassan, M.;Bermak, A.
    • Smart Structures and Systems
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    • v.15 no.6
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    • pp.1543-1567
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    • 2015
  • In this study, a wireless crack sensor is developed for monitoring cracks propagating in two dimensions. This sensor is developed by incorporating a laser-based optical navigation sensor board (ADNS-9500) into a smart wireless platform (Imote2). To measure crack propagation, the Imote2 sends a signal to the ADNS-9500 to collect a sequence of images reflected from the concrete surface. These acquired images can be processed in the ADNS-9500 directly (the navigation mode) or sent to Imote2 for processing (the frame capture mode). The computed crack displacement can then be transmitted wirelessly to a base station. The design and the construction of this sensor are reported herein followed by some calibration tests on one prototype sensor. Test results show that the sensor can provide sub-millimeter accuracy under sinusoidal and step movement. Also, the two modes of operation offer complementary performance as the navigation mode is more accurate in tracking large amplitude and fast crack movement while the frame capture mode is more accurate for small and slow crack movement. These results illustrate the feasibility of developing such a crack sensor as well as point out directions of further research before its actual implementation.

Fracture Behavior of Rail Steel under Mixed Mode Loading (혼합모드하에서의 레일강의 파괴거동)

  • Chang, Dong Il;Kim, Sung Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.4
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    • pp.761-769
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    • 1994
  • Actual load acting on rail surface in the track is the combined mode loading due to the contact rolling load of the wheels. To investigate the fracture behavior on rail steel under combined modes I and II, fracture tests were performed by using the test jigs and fracture specimen which were designed by Richard. The analysis results of experimental fracture data were compared with various fracture criteria that have been introduced for determination of the crack propagation direction and the critical stress of fracture of a crack submitted to a mixed mode loading. From the results, it was shown that the actual crack propagation direction of rail steel agree with the crack propagation directions predicted by maximum tangential stress criterion and strain energy density criterion, and that fracture criterion follows principal strain criterion.

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The Mixed Mode Fracture Using Concrete Disk (콘크리트 디스크를 이용한 혼합모드 파괴)

  • 진치섭;김희성;정진호
    • Journal of the Korea Concrete Institute
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    • v.12 no.2
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    • pp.63-69
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    • 2000
  • This study investigates a new method of using a concrete disk to calculate stress intensity factor (SIF) for mixed mode cases. The results indicate that the disk method is more accurate than three point bending test (TPB) in obtaining correct SIF values for mixed mode fracture propagation. Stress intensity factors $K_{I}$ and $K_{II}$ are calculated using a center notched disk subjected to splitting load. The notch angle is calculated by finite element (FEM). Fracture toughness $K_\textsc{k}$ of the concrete is obtained from the load intensities at the initiation of crack propagation. According to the finite element analysis(FEA) and disk test, the results show that mode I and mixed mode cracks propagate toward the directions of crack face and loading point, respectively. The results from FEA with maximum stress theory compare well with the experimental date. Unlike TPB method where an accurate fracture toughness value is difficult to obtain due to the irregular shape of load deflection curve and delayed final crack propagation (following slow stable cracking). fracture toughness value is easily measured in the disk test from the crack initial load. Therefore, it is safe to conclude that disk method is more advantageous than TPB method in analyzing combined mode fracture problems.

On the Fracture Behaviour of the Concrete Gravity Dam Subjected to Water Pressure at the Crack Faces (균열면에 수압을 받는 중력식 콘크리트 댐의 파괴거동에 관한 연구)

  • 장희석
    • Computational Structural Engineering
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    • v.9 no.4
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    • pp.189-198
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    • 1996
  • The fracture behaviour of concrete gravity dam mainly due to uplift pressure acting at the crack face was studied. Triangular type and parabolic type distribution of the uplift pressure including uniform type were first considered in case of calculating stress intensity factor(SIF) by the surface integral method. Second, the directions of crack propagation according to the uplift pressure distribution were pursued by FRANC(FRacture ANalysis Code). Third, critical crack lengths according to the uplift pressure distribution under the overflow depth were calculated. The SIF values obtained from the surface integral method were compared with those by FRANC and relatively good agrements could be obtained between both of them. And it could be seen that the direction of crack propagation in case of triangular pressure distribution was a little benter to the dam base than the one by the uniform type. Maximum critical crack lengths under the overflow depth were obtained at about 2/5-1/2 of the dam height.

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Effect of Anisotropy on Fatigue Crack Propagation Rate and Arrest Behavior with 2024-T3 Alumunum Alloy (2024-T3 A1 합금의 이방성이 피로균열진전속도와 정류거동에 미치는 영향)

  • 오세욱;김태형;오정종
    • Journal of Ocean Engineering and Technology
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    • v.7 no.1
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    • pp.124-132
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    • 1993
  • In order to examine the effect of anisotropy and stress ratio on fatigue crack propagation rate and opening-closing behavior and also arrest behavior by single tension peak overload, the fatigue tests of constant amplitude atress and single tension peak overload adding to cycle of constant amplitude were carried out in stress ratio of -0.4, -0.2, and 0.4 with materials of T-L and L-T directions in 2024-T3 aluminum alloy plate. Crack opening-closing begavior were measured by the compliance method using COD gage and strain gage. In case of the crack opening-closing behavior was measured by strain gage, the effect of stress ratio is unchangeable. But in the case of COD gage, that is remarkably decreased. Fictitious effective stress intensity factor(U sub(f)) and effective stress intensity factor ratio(U) in L-T direction was higher than those in T-L direction and also threshold arrest overload ratio incrased as stress ratio decreased and that of T-L direction was higher than that in L-T direction.

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Effect of initial coating crack on the mechanical performance of surface-coated zircaloy cladding

  • Xu, Ze;Liu, Yulan;Wang, Biao
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1250-1258
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    • 2021
  • In this paper, the mechanical performance of cracked surface-coated Zircaloy cladding, which has different coating materials, coating thicknesses and initial crack lengths, has been investigated. By analyzing the stress field near the crack tip, the safety zone range of initial crack length has been decided. In order to determine whether the crack can propagate along the radial (r) or axial (z) directions, the energy release rate has been calculated. By comparing the energy release rate with fracture toughness of materials, we can divide the initial crack lengths into three zones: safety zone, discussion zone and danger zone. The results show that Cr is suitable coating material for the cladding with a thin coating while Fe-Cr-Al have a better fracture mechanical performance in the cladding with thick coating. The Si-coated and SiC-coated claddings are suitable for reactors with low power fuel elements. Conclusions in this paper can provide reference and guidance for the cladding design of nuclear fuel elements.