• Title/Summary/Keyword: Crack morphology

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Fatigue life evolution of steel wire considering corrosion-fatigue coupling effect: Analytical model and application

  • Yang Ding;Xiao-Wei Ye;Hong Zhang;Xue-Song Zhang
    • Steel and Composite Structures
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    • v.50 no.3
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    • pp.363-374
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    • 2024
  • The fatigue life of steel wire is affected not only by fatigue load, but also by corrosion environment in service period. Specially, the corrosion pit will lead to stress concentration on the surface of steel wire inducing the formation of fatigue cracks, and the fatigue cracks will accelerate the corrosion process. Therefore, the corrosion fatigue of steel wire is a coupling effect. In this study, the corrosion-fatigue coupling life curve is derived with considering corrosion-fatigue pitting stage, corrosion-fatigue short crack stage and corrosion-fatigue long crack stage. In addition, the stress concentration factors of different corrosion pits are calculated by COMSOL software. Furthermore, the effect of corrosion environment factors, that is, corrosion rate, corrosion pit morphology, frequency and action factor of fatigue load, on fatigue life of steel wire is analyzed. And then, the corrosion-fatigue coupling life curve is compared with the fatigue life curve and fatigue life curve with pre-corrosion. The result showed that the anti-fatigue performance of the steel wire with considering corrosion-fatigue coupling is 68.08% and 41.79% lower than fatigue life curve and fatigue life curve with pre-corrosion. Therefore, the corrosion-fatigue coupling effect should be considered in the design of steel wire.

Modeling of Fine Cracks using Fuzzy Mathematical Morphology (퍼지 수학적 형태학을 이용한 미세균열 모델링)

  • Park, In-Kyoo;Choi, Gyoo-Seok
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.10 no.5
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    • pp.105-111
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    • 2010
  • In this paper the elasticity of fault-detection algorithm based on fuzzy logic is proposed through lots of experiments, justifying its validity. The four mathematical morpholgical operators was defined to detect the cracks. The cracks was detected via center of area method with ${\lambda}$-fuzzy measure of fuzzy sets. However generally favorable, the result owes to how adequate the lighting device is designed in case of the so far fine crack of pieces. In an attempt to improve the response of the system, It is designed to minimize the use of memory via LookUp table in software.

Development of Steam-Generator UT System and Experimental Verification (증기발생기 전열관 확관부의 초음파 검사장치 및 적용기술개발)

  • Park, Jae-Seok;Hong, Soon-Sin;Park, Chi-Seung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.442-448
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    • 2007
  • The ultrasonic inspection system for the expansion/transition area of steam generator tube was successfully developed. Variety of artificial flaw and real track specimen was tested using the UT system to verify the performance of the system. All artificial flaws of which through-wall depth larger than 10% was clearly detected by UT system. Measurement results of through-wall depth of flaws larger than 20% had good linearity and reproducibility with 3.27 of standard deviation. Results of real crack specimen test suggested that the detection limit of real crack strongly depends on the track morphology. A potential for measurement of PRL(percentage of remaining ligament) was recognized by the real crack specimen test.

A Technique for Image Processing of Concrete Surface Cracks (콘크리트 표면 균열의 영상 처리 기법)

  • Kim Kwang-Baek;Cho Jae-Hyun;Ahn Sang-Ho
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.9 no.7
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    • pp.1575-1581
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    • 2005
  • Recently, further study is being done on the affect of crack on concrete structure and many people have made every endeavor not to leave it unsettled but to minimize it by repair works. In this paper we propose the image processing method that do not remain manual but automatically process the length, the direction and e width of cracks on concrete surface. First, we calibrate light's affect from image by using closing operation, one of morphology methods that can extract the feature of oracle and we extract the edge of crack image by sobel mask. After it, crack image is binarized by iteration binarization. And we extract the edge of cracks using noise elimination method that use an average of adjacent pixels by 3${\times}$3 mask and Glassfire Labeling algorithm. on, in this paper we propose an image processing method which can automatically measure the length, the direction and the width of cracks using the extracted edges of cracks. The results of experiment showed that the proposed method works better on the extraction of concrete cracks. Also our method showed the possibility that inspector's decision is unnecessary.

Interface Characteristics of Epoxy Composite Treated with Silane Coupling Agent (실란 결합제 처리된 에폭시 수지 복합재료의 계면 특성)

  • Lee, Jae-Yeong;Lee, Hong-Gi;Sim, Mi-Ja;Kim, Sang-Uk
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1009-1013
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    • 2001
  • The effects of coupling agent on the interface characteristics between epoxy resin and natural zeolite were studied by SEM, optical microscope and universal testing machine (UTM). Epoxy resin as a matrix was diglycidyl ether of bisphenol A (DGEBA)/4,4'-methylene dianiline (MDA)/malononitrile (MN) system and natural zeolite as an inorganic fillet was produced in Korea. With the increment of zeolite content, tensile strength decreased and it was due to the different elastic moduli of two materials. When external stress was loaded on the composites, the stress concentrated on the weakly bonded interface and crack grew easily. To improve the interface characteristics, the surface of the natural zeolite was treated with the silane coupling agent and it was found that the tensile strength was increased. The morphology of the interface showed that the bonding characteristics were modified by coupling agent.

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Preparation of Alumina Composite Membranes by Chemical Vapor Deposition (화학기상증착법을 이용한 알루미나 복합 분리막의 제조)

  • 안상욱;최두진;현상훈
    • Journal of the Korean Ceramic Society
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    • v.31 no.8
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    • pp.927-933
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    • 1994
  • Alumina composite membranes were prepared by chemical vapor deposition (CVD) using aluminum-tri-isopropoxide as a precursor. Porous alumina supports were used in deposition, which were in disk shape with mean pore diameter of 0.1 ${\mu}{\textrm}{m}$ and prepared by slip-coasting process. film deposition morphology on porous support was simulated through depositing alumina film on polycrystalline silicon pattern, and its step coverage observed by SEM showed one deviated from uniform step coverage. N2 permeability through composite membranes and the pressure dependence decreased as the deposition time increased. Initially, the N2 permeability of the top layer was tend to decrease rapidly, and then the degree of decrease in N2 permeability was tend to diminish with deposition time. The N2 permeability increased with heat treatment temperature and the crack was generated in top layer at 100$0^{\circ}C$.

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The Effect of Hydrogen Plasma on Surface Roughness and Activation in SOI Wafer Fabrication

  • Park, Woo-Beom;Kang, Ho-Cheol;Sung, Man-Young
    • Transactions on Electrical and Electronic Materials
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    • v.1 no.1
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    • pp.6-11
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    • 2000
  • The hydrogen plasma treatment of silicon wafers in the reactive ion-etching mode was studied for the application to silicon-on-insulator wafers which were prepared using the wafer bonding technique. The chemical reactions of hydrogen plasma with surface were used for both surface activation and removal of surface contaminants. As a result of exposure of silicon wafers to the plasma, an active oxide layer was found on the surface. This layer was rendered hydrophilic. The surface roughness and morphology were examined as functions of the plasma exposing time and power. In addition, the surface became smoother with the shorter plasma exposing time and power. The value of initial surface energy estimated by the crack propagation method was 506 mJ/㎡, which was up to about three times higher as compared to the case of conventional direct using the wet RCA cleaning method.

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Influence of Surface Treatment of Multi-walled Carbon Nanotubes on Interfacial Interaction of Nanocomposites

  • Kim, Ki-Seok;Park, Soo-Jin
    • Carbon letters
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    • v.11 no.2
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    • pp.102-106
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    • 2010
  • In this work, the effect of aminized multi-walled carbon nanotubes (NH-MWNTs) on the mechanical interfacial properties of epoxy nanocomposites was investigated by means of fracture toughness, critical stress intensity factor ($K_{IC}$), and impact strength testing, and their morphology was examined by scanning electron microscope (SEM). It was found that the incorporation of amine groups onto MWNTs was confirmed by the FT-IR and Raman spectra. The mechanical interfacial properties of the epoxy nanocomposites were remarkably improved with increasing the NH-MWNT content. It was probably attributed to the strong physical interaction between amine groups of NH-MWNTs and epoxide groups of epoxy resins. The SEM micrographs showed that NH-MWNTs were uniformly embed and bonded with epoxy resins, resulted in the prevention of the deformation and crack propagation in the NH-MWNTs/epoxy nanocomposites.

Sol-Gel Synthesis and Transport Properties of $La_{2/3}Sr_{1/3}Mn_{0.99}{^{57}}Fe_{0.01}O_3$Granular Thin Films

  • Shim, In-Bo;Kim, Sung-Baek;Ahn, Geun-Young;Yun, Sung-Roe;Cho, Young-Suk;Kim, Chul-Sung
    • Journal of Magnetics
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    • v.6 no.1
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    • pp.1-4
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    • 2001
  • We have used acetic acids ethanol and distilled water as a solvent to synthesize $La_{2/3}Sr_{1/3}Mn_{0.99}{^{57}}Fe_{0.01}O_3$(LSMFO) precursor. Crack-free LSMFO granular polycrystalline thin films have been deposited on thermally oxidized silicon substrates by spin coaling. The dependence of crystallization, surface morphology, magnetic and transport properties on annealing temperature was investigated. With increasing annealing temperature, the metal-semiconductor (insulator) transition temperature and the magnetic moment decrease while the resistivity increases. The lattice constants remain almost unchanged. For LSMFO thin films, spin-dependent interfacial tunneling and/or scattering magnetoresistance were observed. Our results indicate that the annealing temperature is very important in determining the intrinsic and extrinsic magnetotransport properties.

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Microstructures and Mechanical Behavior of 2024 Al Alloys Deformed by Equal Channel Angular Pressing (2024 Al 합금의 ECAP 공정에 따른 미세조직 변화와 강도특성)

  • Kim, Seon-Hwa;Choi, Yong-Lak
    • Korean Journal of Materials Research
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    • v.16 no.1
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    • pp.68-74
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    • 2006
  • 2024 Al alloys were severely deformed by equal channel angular pressing(ECAP) to obtain an ultrafine grain structure. The more deformation amount increased, the more grain size decreased. Most of the grain structure were changed from elongated to equiaxed shape with increasing pass number. The morphology of S' phases was also changed from rod-type to spherical type. The grain size of 6 passed specimen was 100 to 200 nm, and the size of S' phases was about 10 nm in the microstructure. XRD measurements have revealed that the texture formed by plastic deformation disappeared in the 6 passed specimen. SP test results described that the start of crack propagation occurred at the transition zone between plastic bending and membrane stretching because of small elongation. The maximum strength of ECA pressed specimen increased 1.9 GPa to 2.9 GPa with increasing pass number.