• Title/Summary/Keyword: Crack initiation criteria

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Analysis of Mixed-mode Crack Propagation by the Movable Cellular Automata Method

  • Chai, Young-Suck;Lee, Choon-Yeol;Pak, Mikhail
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.4
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    • pp.66-70
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    • 2008
  • The propagation of a mixed-mode crack in soda-lime silica glass is modeled by movable cellular automata (MCA). In this model, a special fracture criterion is used to describe the process of crack initiation and propagation. The results obtained using the MCA criterion are compared to those obtained from other crack initiation criteria, The crack resistance curves and bifurcation angles are determined for various loading angles. The MCA results are in close agreement with results obtained using the maximum circumferential tensile stress criterion.

A Study on Fatigue Life under Elliptical Contact using High Cycle Fatigue Models (고주기 피로 모델을 이용한 타원 접촉시 피로 수명에 관한 연구)

  • 조용주;김태완;구영필
    • Tribology and Lubricants
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    • v.20 no.5
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    • pp.252-258
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    • 2004
  • In this study, using high cycle fatigue (HCF) criteria, the simulation of rolling contact fatigue is conducted under elliptical contact. The HCF criteria fall into three categories: the critical plane approach, the stress invariant approach and the approach based on the mesoscopic scale. The accurate calculation of contact stresses and subsurface stresses is essential to the prediction of crack initiation life. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions and the subsurface stress field is obtained using rectangular patch solutions. The simulation results show that the critical load is decreasing rapidly and the site of crack initiation also moves rapidly to the surface from the subsurface when the friction coefficient exceeds a specific value for all of three fatigue criteria.

An experimental study on the determination of the crack initation load level in rock (암석내 균열성장개시점의 결정을 위한 실험적 연구)

  • Kim, Jaedong
    • Journal of Industrial Technology
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    • v.9
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    • pp.43-49
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    • 1989
  • In this study, 3-point bending test for the mode I state and 4-point shear test for the mode II state were adopted to verify the crack initiation load level through comparing the test results of the acoustic emission and the ASTM testing criteria, using Jecheon granite, as the rock sample. The major result obtained in this study is that the crack initiation load levels obtained by using ASTM testing criteria and by measuring acoustic emissions showed analogous, roughly. However in case of demanding high safety, the crack initiation load level needs to be underestimated to the level that the crack begins to deform nonlinearly.

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MIXED-MODE CRACK PROPAGATION BY MOVABLE CELLULAR AUTOMATA METHOD

  • Pak, Mik-Hail;Lee, Choon-Yeol;Chai, Young-Suck
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1754-1759
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    • 2007
  • Propagation of a mixed-mode crack in Soda-Lime silica glass using Movable Cellular Automata (MCA) method is demonstrated in this study. In MCA method, special fracture criterion is used to describe the process of crack initiation and propagation. Comparison between MCA and other crack initiation criteria results are made. The crack resistance curves and bifurcation angles under different loading angles are found. In comparisons with results of maximum circumferential tensile stress criterion, MCA result showed the sufficient agreement.

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Surface Crack Detection in Compression of Pre Heat-Treated Steel (ESW90) Using an Acoustic Emission Sensor (음향방출센서를 이용한 선조질강(ESW90)의 압축실험에서의 표면 균열 발생 검출)

  • Lee, J.E.;Lee, J.M.;Joo, H.S.;Seo, Y.H.;Kim, J.H.;Kim, S.W.
    • Transactions of Materials Processing
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    • v.29 no.1
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    • pp.20-26
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    • 2020
  • In the design of the metal forming processes, various types of ductile fracture criteria are used to predict crack initiation and to fabricate metallic products without any defects. However, the quantitative measurement method for determination of crack initiation is insufficient. It is very difficult to detect crack initiation in ductile metals with excellent deformability because no significant load drop is observed due to crack generation. In this study, the applicability of acoustic emission sensors, which are commonly used in facility diagnostics, to measure crack initiation during the metal forming process was analyzed. Cylindrical notch specimens were designed using the finite element method to induce a premature crack on the surface of pre heat-treated steel (ESW90) material. In addition, specimens with various notch angles and heights were prepared and compression tests were carried out. During the compression tests, acoustic emission signal on the dies and images of the surface of the notch specimen were recorded using an optical camera in real time. The experimental results revealed that the acoustic emission sensor can be used to detect crack initiation in ductile metals due to severe plastic deformation.

Fracture Criterion and Fatigue Crack Growth Behavior of Rail Steel Under Mode I & Mixed Mode Loading (단일 및 혼합모드 하중하에서의 레일강의 파괴조건 및 피로균열진전거동)

  • Kim, Jung-Kyu;Lee, Jong-Sun;Kim, Chul-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.6 s.165
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    • pp.1039-1047
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    • 1999
  • It is necessary to evaluate the fatigue behavior of rail steel under the multi-axial stress state to assure the railway vehicle's safety. For this purpose, the stress analysis to investigate the crack initiation criteria, static failure and fatigue behavior under mixed-mode are performed. The stress analysis results show that the initiation of the transverse fissure depends on the maximum shear stress below the surface. For the mixed mode, the fatigue crack growth behavior which is represented by the projection crack length and comparative S.I.F, ${\Delta}K_v$, shows the more conservative results. Also, its rate is lower than that of the case of the mode I, and this difference decreases with increasing the stress ratio, R.

Contact Fatigue Life Prediction under Elliptical Elastohydrodynamic Lubrication (타원접촉 EHL 상태에서의 접촉피로수명 예측)

  • Kim, Tae-Wan;Lee, Sang-Don;Koo, Young-Pil;Cho, Yang-Joo
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.320-328
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    • 2006
  • In this study, the simulation of rolling contact fatigue based on stress analysis is conducted under Elastohydrodynamic Lubrication state. To predict a crack initiation life accurately, it is necessary to calculate contact stress and subsurface stresses accurately. Contact stresses are obtained by contact analysis of a semi-infinile solid based on the use of influence functions and the subsurface stress field is obtained using rectangular patch solutions. And a numerical algorithm using Newton-Rapson method was constructed to calculate the Elastohydrodynamic lubrication pressure. Based on these stress values, several multiaxial high-cycle fatigue criteria are used and the critical loads corresponding to fatigue limits are calculated.

Study on the fatigue crack initiation life in rail wheel contact (철도차량용 휠과 레일의 피로균열시작 수명에 관한 연구)

  • 김태완;설광조;조용주
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.733-738
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    • 2002
  • In this study, contact fatigue in wheel-rail contact is simulated. It is necessary to calculate contact stress and subsurface stresses accurately to predict fatigue behavior. Contact stresses are obtained by contact analysis of semi-infinite solid based on influence function and subsurface stress field obtained by using rectangular patch solutions. Based on these stress values, several multiaxial high-cycle fatigue criteria are used and the critical loads corresponding to fatigue limits are calculated. The simulation results show that the critical load is decreasing rapidly and the site of crack initiation also moves rapidly to the surface from the subsurface when friction coefficient exceeds a specific value for all of three fatigue criteria.

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Applicability of Existing Fracture Initiation Models to Modern Line Pipe Steels

  • Shim, Do Jun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.12 no.2
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    • pp.1-24
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    • 2016
  • The original fracture criteria developed by Maxey/Kiefner for axial through-wall and surface-cracked pipes have worked well for many industries for a large variety of relatively low strength and toughness materials. However, newer line pipe steels have some unusual characteristics that differ from these older materials. One example is a test data that has demonstrated that X80 line-pipe with an axial through-wall-crack can fail at pressures about 30 percent lower than predicted with commonly used analysis methods for older steels. Thus, it is essential to review the currently available models and investigate the applicability of these models to newer high-strength line pipe materials. In this paper, the available models for predicting the failure behavior of axial-cracked pipes (through-wall-cracked and external surface-cracked pipes) were reviewed. Furthermore, the applicability of these models to high-strength steel pipes was investigated by analyzing limited full-scale pipe fracture initiation test results. Based on the analyzed results, the shortcomings of the available models were identified. For both through-wall and surface cracks, the major shortcomings were related to the characterization of the material toughness, which generally leads to non-conservative predictions in the J-T analyses. The findings in this paper may be limited to the test data that were consider for this study. The requisite characteristics of a potential model were also identified in the present paper.

A Relationship Between Restraint Effect of Weldment and Crack Initiation Characteristics (용접구조물의 구속효과와 균열발생특성간 상관관계)

  • 이제명;백점기;윤동렬
    • Journal of Ocean Engineering and Technology
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    • v.17 no.2
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    • pp.14-20
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    • 2003
  • In this paper, a practical design criteria for judgement of crack occurrence in weldments is presented as a function of typical welding parameters, such as diffusible hydrogen, restraint intensity, and preheating temperature. The elastic analyses using the finite element techniques are employed in order to quantify the restraint intensities, numerically. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties. Systematic experiments are also conducted in order to investigate the propensity of crack to typical welding parameters. The results of numerical estimation using the proposed method for the experimental specimens show the usefulness as a practical tool in welding induced crack problems with extensive uncertainties.