• Title/Summary/Keyword: Crack direction

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Failure Analysis of Stress Reliever in Heat-Transport Pipe of District Heating System

  • Cho, Jeongmin;Chae, Hobyung;Kim, Heesan;Kim, Jung-Gu;Kim, Woo Cheol;Lee, Soo Yeol
    • Corrosion Science and Technology
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    • v.21 no.4
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    • pp.243-249
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    • 2022
  • The objective of the present study was to perform failure analysis of double-layered bellow (expansion joint), a core part of stress reliever, used to relieve axial stresses induced by thermal expansion of heat-transport pipes in a district heating system. The bellow underwent tensile or compressive stresses due to its structure in terms of position. A leaked position sufferred a fatigue with a tensile component for decades. A cracked bellow contained a higher fraction of martensitic phase because of manufacturing and usage histories, which induced more brittleness on the component. Inclusions in the inner layer of the bellow acted as a site of stress concentration, from which cracks initiated and then propagated along the hoop direction from the inner surface of the inner layer under fatigue loading conditions. As the crack reached critical thickness, the crack propagated to the outer surface at a higher rate, resulting in leakage of the stress reliever.

Reinforcing effect of CFRP bar on concrete splitting behavior of headed stud shear connectors

  • Huawen Ye;Wenchao Wang;Ao Huang;Zhengyuan Wang
    • Steel and Composite Structures
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    • v.48 no.2
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    • pp.131-143
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    • 2023
  • The CFRP bar was used to achieve more ductile and durable headed-stud shear connectors in composite components. Three series of push-out tests were firstly conducted, including specimens reinforced with pure steel fibers, steel and CFRP bars. The distributed stress was measured by the commercial PPP-BOTDA (Pre-Pump-Pulse Brillouin optical time domain analysis) optical fiber sensor with high spatial resolution. A series of numerical analyses using non-linear FE models were also made to study the shear force transfer mechanism and crack response based on the test results. Test results show that the CFRP bar increases the shear strength and stiffness of the large diameter headed-stud shear connection, and it has equivalent reinforcing effects on the stud shear capacity as the commonly used steel bar. The embedded CFRP bar can also largely improve the shear force transfer mechanism and decrease the tensile stress in the transverse direction. The parametric study shows that low content steel fibers could delay the crack initiation of slab around the large diameter stud, and the CFRP bar with normal elastic modulus and the standard reinforcement ratio has good resistance to splitting crack growth in headed stud shear connectors.

Implementation of finite element and artificial neural network methods to analyze the contact problem of a functionally graded layer containing crack

  • Yaylaci, Murat;Yaylaci, Ecren Uzun;Ozdemir, Mehmet Emin;Ay, Sevil;Ozturk, Sevval
    • Steel and Composite Structures
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    • v.45 no.4
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    • pp.501-511
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    • 2022
  • In this study, a two-dimensional model of the contact problem has been examined using the finite element method (FEM) based software ANSYS and based on the multilayer perceptron (MLP), an artificial neural network (ANN). For this purpose, a functionally graded (FG) half-infinite layer (HIL) with a crack pressed by means of two rigid blocks has been solved using FEM. Mass forces and friction are neglected in the solution. Since the problem is analyzed for the plane state, the thickness along the z-axis direction is taken as a unit. To check the accuracy of the contact problem model the results are compared with a study in the literature. In addition, ANSYS and MLP results are compared using Root Mean Square Error (RMSE) and coefficient of determination (R2), and good agreement is found. Numerical solutions are made by considering different values of external load, the width of blocks, crack depth, and material properties. The stresses on the contact surfaces between the blocks and the FG HIL are examined for these values, and the results are presented. Consequently, it is concluded that the considered non-dimensional quantities have a noteworthy influence on the contact stress distributions, and also, FEM and ANN can be efficient alternative methods to time-consuming analytical solutions if used correctly.

Effect of Pretreatments on Reducing Surface Cracks of Heat-treated Western Hemlock Roundwoods

  • Kim, Chung-Ho;Kang, Chun-Won;Kang, Seog-Goo;Kang, Ho-Yang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.5
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    • pp.343-351
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    • 2012
  • A large diameter roundwood is an important element of Korean traditional buildings, Hanok, and is hard to be dried without surface cracks. Four different pretreatments, such as pre-cracking, oil heating, kerfing-oil heating and PEG impregnation, were investigated for reducing the surface cracks of large-diameter roundwood specimens during heat treatment. The roundwood specimens of pre-cracking, oil heating and kerfing-oil heating showed surface cracks during pretreatment, but that of PEG impregnation did not. It was confirmed that kerfing reduced the total crack width. Among the four pretreatments and control only the PEG impregnation roundwood specimen had no crack on both outer and inner surfaces after heat treatment. The PEG impregnation specimen shrank only 1.6% in the tangential direction while the pre-cracking did 8.0%.

Cracking Models in Finite Element Analysis of Reinforced Concrete Structure (철근콘크리트 구조물의 유한요소 해석을 위한 균열모델)

  • 최창근;정성훈
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1991.10a
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    • pp.23-28
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    • 1991
  • A simple, yet effective, material model of concrete is presented in this paper. Based on the orthotropic model in which the assumption of orthogonal principal strain axes is used, the incremental stress-strain relation of concrete is defined in the biaxial stress condition and the rotating crack model is adopted to represent realistically the change of the crack direction according to the different loading pad after cracking. Numerical results obtained from the finite element analysis are compared favourably with the available experimental data. By the parametric study, moreover, it was found that He most important factor in the structural behavior when the reinforced concrete structure is subjected to the dominent shear forces is the tension stiffening effect. The influences of the tension stiffening effect remarkably appears as the steel ratio decreases.

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Computation of stress Intensity Factors of Hollow Cylinder with Three Dimension Inclination Cracks (3차원 경사크랙을 가진 중공축의 응력확대계수산정)

  • 이종선
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.1
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    • pp.21-27
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    • 1999
  • In this study, stress intensity factors KI, KII, KIII are existing at the same time to a hollow cylindrical bar of three dimension inclination crack. In order to investigate by experimentally the effect of the inclination angle $\psi$ of crack, artificial inclination cracks in the circumferential direction are put in the surface of a hollow cylindrical bar made by the epoxy-resin. Experimentally, stress analysis methods of stress intensity factors were proposed. But, suitable method are the caustic method and the photoelastic stress freezing method. The mixed mode of KI, and KII, were determined by the photoelastic method of the classical approach method and the FORTRAN language program of the used smallest square method.

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Evaluation of thermal striping damage for a tee-junction of LMR secondary piping”

  • Lee, Hyeong-Yeon;Kim, Jong-Bum;Bong Yoo;Yoon, Sam-Son
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.837-843
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    • 1998
  • This paper presents the thermomechanical and fracture mechanics evaluation procedure of thermal striping damage on the secondary piping of LMFR using Green's function method and standard FEM. The thermohydraulic loading conditions used in the present analysis are simplified sinusoidal thermal loads and the random type data thermal load. The thermomechainical fatigue damage was evaluated according to ASME code subsectionNH. The analysis results of fatigue for the sinusoidal and random load cases show that fatigue failure would occur at a geometrically discontinuous location during 90,000 hours of operation The fracture mechanics analysis showed that the crack would be initiated at an early stage of the operation. The fatigue crack was evaluated to propagate up to 5 ㎜ along the thickness direction during the first 944 and 1083 hours of operation for the sinusoidal and the random loading cases, respectively.

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Fatigue life evaluation for fuselage structure using equivalent unit load (등가 단위하중을 이용한 동체 구조물 피로수명 평가)

  • Kim, Sung-Joon;Ahn, Seok-Min;Yeom, Chan-Hong
    • Aerospace Engineering and Technology
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    • v.8 no.2
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    • pp.13-18
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    • 2009
  • In this study, an equivalent unit load methodology has been presented to simplify the fatigue analysis procedure. And fuselage structure fatigue life has been evaluated based on equivalent unit load. Finite element analysis has been carried out to analyze the stress intensity factor and geometrical correction factor that is needed for crack growth analysis. And strain energy density factor is used to predict the initial direction of crack propagation.

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Behavior of Fatigue Crack Initition and Growth in S45C Steel Under Biaxial Loading (이축하중을 받는 S45C강의 피로균열의 발생과 성장거동)

  • Park, S.H.;Lee, S.H.;Kim, S.T.
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.206-211
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    • 2000
  • Fatigue test was conducted on a S45C steel using hour-glass shaped smooth tubular specimen under biaxial loading in order to investigate the crack formation and growth at room temperature. Three types of loading system, i.e fully reserved cyclic torsion without a superimposed static tension or compression, fully reserved cyclic torsion with a superimposed static tension and fully reserved cyclic torsion with a superimposed static compression were employed. The test results show that a superimposed static tensile mean stress reduced fatigue lifetime. however a superimposed static compressive mean stress increased fatigue lifetime. Experimental results indicated that cracks were initiated on planes of maximum shear strain with either a superimposed mean stresses or not. A biaxial mean stress had an effect on the direction which cracks nucleated and propagated at stage I (mode II).

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Effect of process parameters on propagation of edge crack in the cold rolling (냉간 박판압연공정에서 공정변수가 엣지 크랙 성장에 미치는 영향)

  • Cui, Xiang Zi;Lee, S.H.;Lee, S.J.;Lee, J.B.;KIm, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.405-408
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    • 2009
  • Edge cracks in cold rolling always influence to the quality of productions, while the "V" shaped cracks were propagated by passing the roll gap. We set up the sizes and shapes of initial cracks in simulation according to the references from real productions. Different to in hot rolling, the cracks in cold rolling couldn't be reduced from propagation automatically after generated, even if these could be reduced by changing the process parameters. In this paper, we described the affections of process parameters on the propagation of edge cracks, such as reduction ratio and tension. We predicted that the dependence of the cracks propagations of changing of process conditions and expected to gain the smaller edge cracks. By raising the reduction ratio, the cracks were propagated increasingly in both transverse and rolling directions. And as tension raise, the cracks became propagated in both directions in which transverse direction was less effectively.

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