• Title/Summary/Keyword: Crack Tip Opening Displacement(CTOD)

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Study of Brittle Crack Propagation Welding for EH40 Steel Plate in Shipbuilding Steel (조선용 EH40 강판의 용접부 취성 균열전파정지에 관한 연구)

  • Choi, Kyung-Shin;Lee, Sang-Hoon;Chung, Won-Jee;Hwang, Hui-Geon;Hong, Seok-Han;Hong, Ji-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.9-16
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    • 2019
  • Recent economic trends are worsening and becoming longer, and Korean shipbuilding is focused on high value added and high technology, especially for LNG carriers and large container ships. Both ship types increased in size in the 2010s but have requirements such as high strength, toughness at low temperatures and continuous weldability for preventing brittle fractures at service temperatures. In particular, as container ships become larger, the International Classification Society (IACS) has established a provision (IACS UR S33) that mandates the use of BCA (Brittle Crack Arrest) certified vessels for large container vessels contracted after 2014 to ensure safety. Therefore, studies on BCA 47Y.P are currently being undertaken, but BCA 40Y.P has not been actively studied yet. We will test BCA 40Y.P to verify why it can be applied to a large container ship and measure fatigue cracking.

A Study on Fracture Bahavior of Composite Material Subjected to Simultaneous Deformation Mode (연립변형모드 구성된 복합재료의 파괴역학적 거동에 관한 연구)

  • 김상철
    • Magazine of the Korea Concrete Institute
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    • v.9 no.3
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    • pp.179-187
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    • 1997
  • 콘크리트는 여러 구성 성분들이 불규칙적인 배열을 이루어 형성된 복합재료이지만, 과거에는 이 재료를 하나의 단종재료로 간주하여 해석하였기 때문에, LEFM에서 사용되는 파괴인성계수만으로는 콘크리트의 파괴역학적 접근이 어렵다는 것 이외에는 파괴인성계수들의 크기의존성에 대한 이유라든가, 실험을 통해서 관측된 구조물 두께 방향으로의 서로 다른 깊이의 균열 진행 현상에 대해서는 설명하기가 어려웠다. 따라서 본 연구는 콘크리트를 하나의 복합재료로써 각각의 구성요소들이 차지하고 있는 체적비 및 배열상의 효과를 고려하여 복합재료의 파괴거동을 해석하고, 구성재료의 수와 파괴인성계수와의 상관관계를 분석하였다. 각각의 구성요소들을 연립변형모드( SD mode)로 배열시킨 조건에서 복합재료역학개념에 입각하여 해석한 결과, 일반적으로 실험이나 비선형파괴역학 해석과 같이 하중-변위곡선 상단부에서 비선형 거동이 관측되었다. 또한 임계응력확대계수( $K_IC$)나 파괴에너지($G_r$)는 구성원의 수나 보의 크기에 대해서 거의 무관한 값을 나타내지만, 임계군열선단개구변위 ($CTOD_c$)는 크기에 영향을 받음을 보여 주었다. 균열의 진행속도는 균열이 진행될수록 감소하며, 파괴인성이 작은 구성원에서부터 균열이 발생되어 결과적으로 보의 두께 방향으로 서로 다른 크기의 균열길이가 생성됨이 관측되었다.

Development of Welding Flux and Process for Prevention of Cold Cracking in SAW Weld Metal (잠호용접부 균열방지를 위한 용접 플락스 및 시공기법 개발)

  • Choi, Kee-Young;Kim, Chan;Kim, Young-Pil
    • Special Issue of the Society of Naval Architects of Korea
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    • 2007.09a
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    • pp.118-127
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    • 2007
  • SAW(Submerged Arc Welding) process is generally applied to a wide range of welding area in the fabrication of steel structure. This process has a good characteristic properties such as the high quality of welds and the high deposition rates, but in case of welding on a thick steel plate, it also has higher cold crack susceptibility than that of a thin steel plate. The purpose of this research is to find the main factor of crack generation and clarify the countermeasure for crack prevention, and then establish the optimum welding condition in a heavy thick steel plate. The results of this study are as follows, 1. The cause of crack generation is found the diffusible hydrogen penetrated into weld metal by decomposition of the remained moisture in SAW flux during welding. 2. For the removal of diffusible hydrogen, the raw materials of SAW flux are to be dehydrated at the high temperature in the initial manufacturing stage. 3. Mechanical properties of weld metal welded with the dehydrated SAW flux were evaluated very excellent, furthermore the weld metal has been proved to have low diffusible hydrogen content with 3.1ml /100g. 4. The weldability and quality welded with thick steel plates were improved by establishing the new optimum welding condition.

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The Welding Residual Stress and Fracture Toughness Characteristics of HT50 Laser Welded Joint (고장력강(HT50) 레이저용접부의 용접잔류응력 및 파괴인성 특성)

  • Ro, Chan-Seung;Bang, Hee-Seon;Bang, Han-Sur;Oh, Chong-In
    • Journal of Ocean Engineering and Technology
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    • v.21 no.3 s.76
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    • pp.71-76
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    • 2007
  • Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.