• Title/Summary/Keyword: Crack Initiation

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Fatigue crack propagation of buried pipe steel under mixed model loading (혼합모드하중을 받는 매석배관강의 피로균열전파 거동)

  • 이억섭;최용길
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.473-476
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    • 2000
  • Recently, many studies focus on mixed-mode fatigue-fracture characteristics of characteristics of materials. In order to reveal crack initiation and propagation mechanisms in combined -mode fatigue. This paper investigates the initiation and propagation behavior of the fatigue crack of the STS304 specimens under mixed mode loading conditions. moreover crack arrest and branch phenomena were analyzed with respect to the change do the angle of inclined loading. The relationship between the angle of inclined loading and the angle of branched crack was studied. A greate number of cycles are necessary to initiate a new crack from the initial crack. The direction of the new crack propagation is determined by MTS theory.

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Characteristics of Fatigue Crack Initiation and Fatigue Strength of Nitrided 1 Cr- 1Mo-0.25V Turbine Rotor Steels

  • Suh, Chang-Min;Hwang, Byung-Won;Murakami, Ri-Ichi
    • Journal of Mechanical Science and Technology
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    • v.16 no.8
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    • pp.1109-1116
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    • 2002
  • To investigate the effect of nitriding layer on both fatigue crack initiation and fatigue life, turbine rotor steel ( IC.- 1Mo-0.25V steel) specimens were nitrided by the nitemper method and then put to a rotary bending fatigue test at room and elevated temperatures. In nitriding, temperature and time were controlled to obtain a different nitrided thickness. Microstructure analysis, micro-Victors hardness test, and scanning electron microscope observation were carried out for evaluating experiments. In results, the fatigue cracks of nitrided specimens were initiated at inclusion near the interface between nitrided layer and substrate, which showed fish-eye type appearance in fractograph. The fatigue life of nitrided specimens at every temperature was prolonged compared to that of the non-nitrided. However, there was not observable improvement in fatigue characteristics with the increase of a nitrided thickness.

CRACK INITIATION AND PROPAGATION OF BLADES FRACTURE MECHANICS APPROACH

  • Rao, J. S.
    • 유체기계공업학회:학술대회논문집
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    • 1998.02a
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    • pp.11-28
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    • 1998
  • Crack initiation and propagation of blades is a serious matter in turbomachinery. Outages are common due to these problems that occur during the service of the machine resulting in a huge loss of revenue. Once in a while, the problems become serious and cause major shutdowns which can in some cases result in the loss of the whole machine in a catastrophic manner. In this presentation, we will discuss the crack initiation studies of a hydraulic machine runner blade by local stress strain approach and crack propagation at the root of a low pressure stage steam turbine blade by means of stress intensity factor approach. In both the cases, we will show how the present day technologies can predict actual field observations.

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The ductile crack initiation behavior of strength mismatch by a location of notch root (노치위치의 변화에 따른 강도적 불균질재의 연성크랙 발생 거동)

  • An, Gyu-Baek;Dae, Jeon-Chung;Bang, Han-Seo;PungJeon, Jeong-Nam
    • Proceedings of the KWS Conference
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    • 2005.06a
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    • pp.253-255
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    • 2005
  • It has been well known that ductile fracture of steels are accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using two-parameters criterion based on equivalent plastic strain and stress triaxiality. The present study focuses on the effects of strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, on critical condition to initiate ductile crack from notch root using equivalent plastic strain and stress triaxiality. In this study evaluate the criterion for ductile crack initiation in strength mismatch specimen effect of location of notch root.

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The effect of micro pore on the characteristics of crack tip plastic zone in concrete

  • Haeri, Hadi;Sarfarazi, V.
    • Computers and Concrete
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    • v.17 no.1
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    • pp.107-127
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    • 2016
  • Concrete is a heterogeneous material containing many weaknesses such as micro-cracks, pores and grain boundaries. The crack growth mechanism and failure behavior of concrete structures depend on the plastic deformation created by these weaknesses. In this article the non-linear finite element method is used to analyze the effect of presence of micro pore near a crack tip on both of the characteristics of crack tip plastic zone (its shape and size) and crack growth properties (such as crack growth length and crack initiation angle) under pure shear loading. The FE Code Franc2D/L is used to carry out these objectives. The effects of the crack-pore configurations and the spacing between micro pore and pre-excising crack tip on the characteristics of crack tip plastic zone and crack growth properties is highlighted. Based on the obtained results, the relative distance between the crack tip and the micro pore affects in very significant way the shape and the size of the crack tip plastic zone. Furthermore, crack growth length and crack initiation angle are mostly influenced by size and shape of plastic zone ahead of crack tip. Also the effects of pore decrease on the crack tip by variation of pore situation from linear to perpendicular configuration. The critical position for a micro pore is in front of the crack tip.

An Experimental Study on Crack Growth in Rock-like Material under Monotinic and Cyclic Loading (단조증가 및 반복하중 하에서 모사 암석 시료의 균열 성장에 관한 실험적 연구)

  • Ko, Tae-Young;Lee, Seung-Cheol;Kim, Dong-Keun;Choi, Young-Tae
    • Tunnel and Underground Space
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    • v.21 no.4
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    • pp.307-319
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    • 2011
  • Cyclic loading due to traffic, excavation and blasting causes microcrack growth in rocks over long period of time, and this type of loading often causes rock to fail at a lower stress than its monotonically determined strength. Thus, the crack growth and coalescence under cyclic loading are important for the long-term stability problems. In this research, experiments using gypsum as a model material for rock are carried out to investigate crack propagation and coalescence under monotonic and cyclic loading. Both monotonic and cyclic tests have a similar wing crack initiation position, wing crack initiation angle, cracking sequence and coalescence type. Three types of crack coalescence were observed; Type I, II and III. Type I coalescence occurs due to a shear crack and Type II coalescence occurs through one wing or tension crack. For Type III, coalescence occurs through two wing or tension cracks. Fatigue cracks appear in cyclic tests. Two types of fatigue crack initiation directions, coplanar and horizontal directions, are observed.

Criterion for ductile crack initiation with strength mismatch under dynamic loading (강도적 불균질을 갖는 구조물의 동적하중하에서의 연성크랙 발생조건)

  • 안규백;일본명;일본명;방한서;일본명
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.179-181
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    • 2003
  • The present study focuses on the effect of geometrical discontinuity, strength mismatch, which can elevate plastic constraint due to heterogeneous plastic straining, and loading rate on the ductile crack initiation using two-parameter criterion. Fracture initiation testing has been conducted under static and dynamic loading using circumferentially notched round-bar specimens. In order to evaluate the stress/strain state in the specimens, especially under dynamic loading, a thermal elastic-plastic dynamic finite element (FE) analysis considering the temperature rise due to plastic deformation has been carried out.

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Initiation and Growth Behavior of Small Surface Fatigue Cracks on SiC Whisker Reinforced Aluminum Composite (SiC 휘스커 강화 알미늄기 복합재료의 미소 표면 피로균열의 발생 및 진전거동)

  • Choe, Yeong-Geun;Lee, Taek-Sun;Kim, Sang-Tae;Seo, Chang-Min;Lee, Mun-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.6 s.177
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    • pp.1584-1592
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    • 2000
  • Reversed plane bending fatigue tests were conducted on SiC whisker reinforced aluminum composite which were consolidated by squeeze casting process. Initiation and growth of small surface fatigue c racks were investigated by means of a plastic replica technique. The fatigue crack initiated in the vicinity of SiC whisker/matrix interface. It was found that a fatigue crack deflected along SiC whisker and grew in a zig-zag manner microscopically, although the crack propagated along the direction normal to the loading axis macroscopically. The coalescence of micro-cracks was observed in the tests conducted at high stress levels, but were not evident in tests in which lower levels of stress were applied. Due to the coalescence, a higher crack growth rate of small cracks rather than those of long cracks was recognized in da/dn -ΔK realtionship.

EFFECT OF STRENGTH MISMATCH AND DYNAMIC LOADING ON THE DUCTILE CRACK INITIATION FROM NOTCH ROOT

  • An, Gyn-Baek;Yoshida, Satoshi;Ohata, Mitsuru;Toyoda, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.145-150
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    • 2002
  • It has been well known that ductile fracture of steels is accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using two-parameters criterion based on equivalent plastic strain and stress triaxiality. It has been demonstrated by authors using round-bar specimens with circumferential notch in single tension that the critical strain to initiate ductile crack from specimen center depends considerably on stress triaxiality, but surface cracking of notch root is in accordance with constant strain condition. In order to evaluate the stress/strain state in the specimens, especially under dynamic loading, a thermal, elastic-plastic, dynamic finite element (FE) analysis considering the temperature rise due to plastic deformation has been carried out. This study provides the fundamental clarification of the effect of strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, loading mode and loading rate on critical condition to initiate ductile crack from notch root using equivalent plastic strain and stress triaxiality based on the two-parameter criterion obtained on homogeneous specimens under static tension. The critical condition to initiate ductile crack from notch root for strength mismatched bend specimens under both static and dynamic loading would be almost the same as that for homogeneous tensile specimens with circumferential sharp notch under static loading.

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Characteristics of AE Signals from Fatigue Crack Propagation and Penetration of a Surface Crack in 6061 Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • v.4 no.1
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    • pp.44-50
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    • 2001
  • Existing surface defects in structural members often act as sites of fatigue crack initiation, and if undetected, these cracks may grow through the thickness of the member, leading to catastrophic failure of the structure. Thus, in-service monitoring of fatigue cracks through reliable and effective nondestructive techniques is an important ingredient in the leak-before-break (LBB) design and safe operation of defects critical structures. An advanced, waveform-based, acoustic emission (AE) technique has been used in this paper to study the characteristics of the signals emanating from the initiation, growth and through-the -thickness penetration of surface fatigue crack in a 6061 aluminum plate. The goal of this experimental study is to determine whether the evolution of the fatigue crocks could be identified from the properties of the waveforms produced during the tests. The AE waveform signals detected at different stages of crack growth was found to have different temporal and spectral characteristics. The data analysis technique presented here can be applied to real-time monitoring of the initiation and propagation of fatigue cracks in structural components.

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