• 제목/요약/키워드: Crack Growth Initiation

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A5083-0 알루미늄 합금재의 용접부위의 평면 굽힘 피로에 의한 피로균열성장 특성에 관한 연구 (A study on the fatigue crack growth characteristics of weldments of A5083-0 Al-alloy by plane bending fatigue)

  • 김원녕;김기준;임종문
    • Journal of Advanced Marine Engineering and Technology
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    • 제10권1호
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    • pp.65-73
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    • 1986
  • Surface fatigue crack propagation tests by plane bending fatigue were conducted on the welding specimens of an aluminium alloy, A5083-0, having an edge through thickness notch to study the fatigue crack growth characteristics. Moreover, the experiments were performed in order to clarify the fatigue crack initiation and growth. The properties of fatigue crack growth were quantitatively inspected in welded metal, heat-affected zone and base metal of the welding specimens. The main results obtained are summarized as follows: 1. It is found that the hardness distributions of A5083-0 aluminium alloy weldments are quite different with those of steel material weldments, so that the hardness distribution becomes lower in the following order: base metal, heat-affected zone and weld metal. 2. It is observed that the grain size of this specimen weldment appears to be almost equal to the base metal, when TIC welding method is adopted. 3. In a surface fatigue crack initiation and growth, the fatigue crack does not begin by opening-closing mechanism until hardening is saturated at the crack tip. 4. The fatigue crack growth characteristics of A5083-0 alluminium alloy weldments can be concluded.$${\frac{da}{dn}}=C({\Delta}K)^n=3.8{\times}10^{-9}{({\frac}{1}{2}{\Delta}S_t{\sqrt{{\pi}a}})}^{2.4}$$

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SM490A 재질 필렛 용접시편의 피로수명과 용접부 피로파단시 스트레인 변화 연구 (A study on the fatigue life and the change of the strain during the fatigue fracture on the fillet welded specimens of SM490A)

  • 김재훈;구병춘
    • 한국철도학회논문집
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    • 제7권4호
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    • pp.345-349
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    • 2004
  • This study investigates the fatigue lives of SM490A material(base metal) specimens and fillet weld specimens, which are made same material and weld method for the railway vehicle. These fatigue lives have a difference, the fatigue lives of weld specimen are shorter than those of base metal. We measured the strains on the weld positions of the specimens during the fatigue test for investigation of crack initiation and crack growth. In these result, we could find the information of the crack initiation position on weld bead and the history of crack growth. Also we knew that the fatigue crack initiation cycles and the changes of the strain which were affected the fractured surface roughness and morphology.

단조증가 및 반복하중 하에서 모사 암석 시료의 균열 성장에 관한 실험적 연구 (An Experimental Study on Crack Growth in Rock-like Material under Monotinic and Cyclic Loading)

  • 고태영;이승철;김동근;최영태
    • 터널과지하공간
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    • 제21권4호
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    • pp.307-319
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    • 2011
  • 교통, 굴착, 발파 등에 의한 반복하중은 오랜 시간에 걸쳐서 암석의 미세균열 성장을 일으키며, 암석의 강도 등에 영향을 미치기 때문에 반복하중에 의한 균열의 성장, 결합은 장시간 안정성 평가에 중요한 영향을 미친다. 본 연구에서는 두 개의 초기 균열을 가지는 모사 암석 시험편에 단조증가 및 반복하중을 가하여 하중 조건에 따른 균열의 성장과 결합유형을 조사하였다. 단조증가하중, 반복하중 시험 모두에서 서로 유사한 날개균열 시작 위치, 날개균열 각도, 균열 성장 순서, 균열 결합 형태가 관측되었다. 본 연구에서 관찰된 균열 결합은 크게 3종류로 전단에 의한 결합, 1개의 날개 혹은 인장 균열에 의한 결합 그리고 2개의 날개 혹은 인장 균열에 의한 결합으로 요약될 수 있다. 피로균열은 반복하중 시험에서만 발생하였으며 성장 방향은 이차균열과 유사하게 초기균열과 같은 방향 혹은 하중방향과 직교인 수평방향으로 관찰되었다.

Variability of Fatigue Crack Initiation Life in Flux Cored Arc Welded API 2W Gr.50 Steel Joints

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • International Journal of Ocean System Engineering
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    • 제2권3호
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    • pp.160-169
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    • 2012
  • Flux Cored Arc Welding (FCAW) is a common practice to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the mechanical properties and variability of the fatigue crack initiation life in the flux cored arc welded API 2W Gr.50 steel joints typically applied to offshore structures with a focus on the effect of the materials in fatigue crack growth life from the notch root of a compact tension specimen. Offshore structural steel (API 2W Gr.50) plates (60-mm thick) were used to fabricate multi-path flux core arc welded butt welded joints to clearly consider fatigue fractures at the weld zone from the notch. Fatigue tests were performed under a constant amplitude cyclic loading of R = 0.4. The mean fatigue crack initiation life of the HAZ specimen was the highest among the base metal (BM), weld metal (WM), and heat affected zone (HAZ). In addition, the coefficient of variation was the highest in the WMl specimen. The variability of the short fatigue crack growth rates from the notch tips in the WM and HAZ specimens was higher than in BM.

SiC 입자 강화 알루미늄기 복합재료의 표면미소 피로균열 발생 및 초기진전거동 (Initiation and Growth Behavior of Small Surface Fatigue Crack on SiC Particle Reinforced Aluminum Composite)

  • 이상협;최영근;김상태;이문환
    • Composites Research
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    • 제21권6호
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    • pp.15-22
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    • 2008
  • 본 연구는 SiC입자를 20% 강화된 알루미늄기 복합재료를 이용해서 평면굽힘피로시험을 향했다. 표면미소피로균열의 발생 및 진전거동은 레프리카법으로 연속관찰을 했고 파괴원인과 파괴기구를 규명하기 위해서 주사전자현미경을 이용했다. da/dn-$K_{max}$ 관계에서 저응력 레벨에서는 여러 개의 균열이 진전하고, 합체 등이 일어나는 것으로부터 진전속도는 꽤 분산(흐트러짐)이 심하고, 고응력 레벨에서는 비교적 흐트러짐은 적게 나타나는 것을 알 수 있었다.

Gigacycle Fatigue Crack Initiation in Cr-Mo Prealloy Sintered Steel

  • Xu, Chen;Danninger, Herbert;Khatibi, Golta;Weiss, Brigitte
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.136-137
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    • 2006
  • Crack initiation and short crack propagation was studied on the polished notched surfaces of Cr-Mo prealloy sintered steels with 7.35 $g.cm^{-3}$ sintered density. An ultrasonic resonance test system operating in push-pull mode at 20 kHz and R=-1 was used. It showed that crack initiation took place in several places, small cracks growing oriented to the local pore structure rather than to stress orientation. Their growth rate is markedly higher than the corresponding one of long cracks. Finally, several microcracks join to form a dominant crack.

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SiC 휘스커 강화 알미늄기 복합재료의 미소 표면 피로균열의 발생 및 진전거동 (Initiation and Growth Behavior of Small Surface Fatigue Cracks on SiC Whisker Reinforced Aluminum Composite)

  • 최영근;이택순;김상태;서창민;이문환
    • 대한기계학회논문집A
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    • 제24권6호
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    • pp.1584-1592
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    • 2000
  • Reversed plane bending fatigue tests were conducted on SiC whisker reinforced aluminum composite which were consolidated by squeeze casting process. Initiation and growth of small surface fatigue c racks were investigated by means of a plastic replica technique. The fatigue crack initiated in the vicinity of SiC whisker/matrix interface. It was found that a fatigue crack deflected along SiC whisker and grew in a zig-zag manner microscopically, although the crack propagated along the direction normal to the loading axis macroscopically. The coalescence of micro-cracks was observed in the tests conducted at high stress levels, but were not evident in tests in which lower levels of stress were applied. Due to the coalescence, a higher crack growth rate of small cracks rather than those of long cracks was recognized in da/dn -ΔK realtionship.

원공노치 인근에 발생한 결함의 위치변화가 균열성장률(da/dN) 및 응력확대계수범위(δK)의 관계에 미치는 영향 - 단일재 알루미늄과 Al/GFRP 적층재의 피로거동 비교 - (The Effect of Defect Location Near a Circular Hole Notch on the Relationship Between Crack Growth Rate (da/dN) and Stress Intensity Factor Range (δK) - Comparative Studies of Fatigue Behavior in the Case of Monolithic Al Alloy vs. Al/GFRP Laminate -)

  • 김철웅;고영호;이건복
    • 대한기계학회논문집A
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    • 제31권3호
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    • pp.344-354
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    • 2007
  • The objective of this study is to investigate the effect of arbitrarily located defect around the circular hole in the aircraft structural material such as Al/GFRP laminates and monolithic Al alloy sheet under cyclic bending moment. The fatigue behavior of these materials may be different due to the defect location. Material flaws in the from of pre-existing defects can severely affect the fatigue crack initiation and propagation behavior. The aim of this study is to evaluate effects of relative location of defects around the circular hole in monolithic Al alloy and Al/GFRP laminates under cyclic bending moment. The fatigue behavior i.e., the stress concentration factor($K_t$), the crack initiation life($N_i$), the relationship between crack length(a) and cycles(N), the relationship between crack growth rate(da/dN) and stress intensity factor range(${\Dalta}K$) near a circular hole are considered. Especially, the defects location at ${\theta}_1=0^{\circ}\;and\;{\theta}_2=30^{\circ}$ was strongly effective in stress concentration factor($K_t$) and crack initiation life($N_i$). The test results indicated the features of different fatigue crack propagation behavior and the different growing delamination shape according to each location of defect around the circular hole in Al/GFRP laminates.

선체 용접부의 균열진전 및 피로수명 예측에 관한 연구(I) (A Study of Crack Propagation and Fatigue Life Prediction on Welded Joints of Ship Structure(I))

  • 김경수;;서용석;장범선;김범일;권영빈
    • 대한조선학회논문집
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    • 제45권6호
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    • pp.669-678
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    • 2008
  • The fatigue life of ship structure under cyclic loading condition is made up of initiation and propagation stages. In this study, crack growth test is carried out on large scale structure test specimens and fracture mechanical analysis is performed. The fatigue lives measured from fatigue tests are compared with DNV, Matsuoka and BS 5400 S-N curve. And to predict the crack initiation life, S-N curve, corresponding to crack length 20mm at welded joint, is developed based on hot spot stress range. Also crack propagation life is calculated using crack growth equation. Consequently, computed crack propagation life is compared with experiment results.