• Title/Summary/Keyword: Crack Examination

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The cause examination of the crack of the end beam for welding structure type bogie (용접구조형 대차 엔드빔의 균열원인 규명)

  • Hong Jai-Sung;Ham Young-Sam;Lee Dong-Hyong;Sea Jung-Won
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.726-731
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    • 2004
  • Bogie is the connection device between carbody and wheel in railway vehicles. It is the core part that exert a important effect on the passenger safety and running safety. Bogie largely consists of bogie frame, suspension, brake, wheel set. Static and Dynamic load have acted on it complexly. When the bogie is designed, finite element method, static load test, fatigue test, running test should be considered. Some bogie frame of high speed railway freight car have the problem. It's end beam was cracked. The crack of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment.

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A study on the eigenvector analyses for V-notched cracks in Anisotropic Dissimilar Materials by the Reciprocal Work Contour Integral Method (상반일 등고선 적분법(RWCIM)을 이용한 이방성 이종재료 내의 V-노치 균열에 대한 고유벡터 해석)

  • Roh, Hong-Rae;Kim, Jin-Kwang;Cho, Sang-Bong
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.115-120
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    • 2000
  • This paper examines that it is possible to apply RWCIM for determining eigenvector coefficients associated with eigenvalues for V-notched cracks in anisotropic dissimilar materials using the complex stress function. To verify the RWCIM algorithm, two tests will be shown. First it is performed to ascertain whether predicted coefficients associated with eigenvectors is obtained exactly. Second, it makes an examination of the state of stress for FEM and RWCIM according to a number of eigenvectors at a location far away from the V-notched crack tip.

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An Experimental Study on the Defect Detection for the Steam Heating Drum Journal (증기 가열 드럼 저널부의 결함 검출에 대한 실험적 연구)

  • Suh, Nam-kyu;Chang, Tae-Hyun;Lee, Jae-do
    • Journal of the Korean Society of Industry Convergence
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    • v.7 no.1
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    • pp.69-82
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    • 2004
  • Recently, in the food, paper, steel and plastic industries, plate or sheet type products have been produced by the rolling drum. Steam heating drums are introduced into plastic products facilities in order to keep the density, microstructure, and strength of material uniformly. The drum journal can not help being concentrated by stresses due to the bending and torsion. Especially the drum, heated by high pressure steam, might be exposed in the steam leakage accident. First of all, the stresses on the steam drum journal are to be analyzed, and a case study proper to the subject was performed with a scraped journal, in order to investigate the failure characteristics as well as the initiation and propagation of fatigue cracks, and most probable circumstances of crack initiation. As the result of this study, it is suggested that newly installed drum journal be thoroughly inspected at the next periodic maintenance intervals for evidence of cracking, the microstructure examination and hardness measurements to prevent steam drum from the failure accident.

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Application of the Reciprocal Work Contour Integral Method to the Analysis of Eigenvector Cofficients for V-notched Cracks in Anistropic Dissimilar Materials (이방성 이종재 V-노치 균열의 고유벡터계수 해석에 대한 상반일 경로 적분법의 적용)

  • Jo, Sang-Bong;No, Hong-Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1368-1375
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    • 2001
  • This paper examines that it is possible to apply RWCIM for determining eigenvector coefficients associated with eigenvalues for V-notched cracks in anisotropic dissimilar materials using the complex stress function. To verify the RWCIM algorithm, two tests will be shown. First, it is performed to ascertain whether predicted coefficients associated with eigenvectors are obtained exactly. Second, it makes an examination of the state of stresses for FEM and RWCIM according to a number of eigenvectors at a location far away from the v-notched crack tip.

Investigation of the Contributions of Creep and Thermal Fatigue to Failure of a High-Intermediate Pressure Steam Turbine Casing

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.1
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    • pp.41-47
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    • 2020
  • The contribution of damage mechanisms to failure of steam turbine casing made of Cr-Mo-V steel was investigated. Creep-fatigue interaction on the HP side corner of turbine casing was revealed as the root cause of the catastrophic failure performed by metallurgical analysis. The steady-state pressure and transient thermal stress were analyzed based on the actual operating condition of the thermal plant. Damage of creep-fatigue interaction to crack initiation was evaluated with multiaxial effects. The contribution ratio of creep and fatigue to the crack initiation was estimated to 3:1. Temporary geometrical correct action with repair weld was executed. For long-term operation, design improvement of casing equipment for creep resistance should be needed.

CONSIDERATIONS FOR METALLOGRAPHIC OBSERVATION OF INTERGRANULAR ATTACK IN ALLOY 600 STEAM GENERATOR TUBES

  • HUR, DO HAENG;CHOI, MYUNG SIK;LEE, DEOK HYUN;HAN, JUNG HO
    • Nuclear Engineering and Technology
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    • v.47 no.7
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    • pp.934-938
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    • 2015
  • This technical note provides some considerations for the metallographic observation of intergranular attack (IGA) in Alloy 600 steam generator tubes. The IGA region was crazed along the grain boundaries through a deformation by an applied stress. The direction and extent of the crazing depended on those of the applied stress. It was found that an IGA defect can be misevaluated as a stress corrosion crack. Therefore, special caution should be taken during the destructive examination of the pulled-out tubes from operating steam generators.

A Study on the Fatigue Fracture Behavior of Heat Cycle of Welded Dissimilar (이종금속 용접재의 열 사이클에 따른 피로파괴 거동에 관한 연구)

  • 신근하;김진덕
    • Journal of the Korean Society of Safety
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    • v.8 no.1
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    • pp.59-63
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    • 1993
  • It is very difficult to find not only optimized welding condition but also fatigue characteristics of the dissimilar weld. In this study. Low carbon steel (SS41) and austenitic stainless steel (STS304) were welded by GTAW welding with STS309 stainless wire rod and Single Edge Notch specimens were used for the examination of fatigue behavior on welding heat cycle. The fatigue crack growth rate in HAZ of SS41 was the highest. The second was in STS304 bond line and the lowest was in HAS of STS304.

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Biomechanical Testing of Anterior Cervical Spine Implants: Evaluation of Changes in Strength Characteristics and Metal Fatigue Resulting from Minimal Bending and Cyclic Loading

  • Kim, Sung-Bum;Bak, Koang-Hum;Cheong, Jin-Hwan;Kim, Jae-Min;Kim, Choong-Hyun;Oh, Seong-Hoon
    • Journal of Korean Neurosurgical Society
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    • v.37 no.3
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    • pp.217-222
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    • 2005
  • Objective: To achieve optimal fit of implant, it is necessary to bend the implant during spine surgery. Bending procedure may decrease stiffness of plate especially made of titanium and stainless steel. Typically titanium suffers adverse effects including early crack propagation when it is bent. We investigate whether 6 degree bending of titanium plates would decrease the stiffness after full cyclic loading by comparing with non-bending titanium plates group. Methods: Authors experimented 40 titanium alloy plates of 57mm in length, manufactured by 5 different companies. Total 40 plates were divided into two groups (20 bent plates for experimental group and 20 non-bent plates for control group). Twenty plates of experimental group were bent to 6 degree with 3-point bending technique and verified with image analyzer. Using the electron microscope, we sought for a initial crack before and after 3-point bending. Mechanical testing by means of 6000 cyclic axial-compression loading of 35N in compression with moment arm of 35mm-1.1 Nm was conducted on each plate and followed by the electron microscopic examination to detect crack or fissure on plates. Results: The stiffness was decreased after 6000 cyclic loading, but there was no statistically significant difference in stiffness between experimental and control group. There was no evidence of change in grain structure on the electron microscopic magnification. Conclusion: The titanium cervical plates can be bent to 6 degree without any crack or weakness of plate. We also assume that minimal bending may increase the resistance to fatigue fracture in cervical flexion-extension movement.

Effect of the factor developing the Heat of Hydration on Durability Design in the Subway Concrete Structure (수화열 발생인자가 지하철 콘크리트 구조물의 내구설계에 미치는 영향)

  • Lim Young-Su;Kim Eun Kyum;Sung Ki Han
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1131-1137
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    • 2004
  • With the recent continuous expansion of subways, newly created subways tend to have lower locations and wider sections. Furthermore. since box structures and evacuating tunnels are classified into a category of mass-concrete. the thermal-stress, emitted from the inside. causes cracks to structures from the inception of constructing. In this paper, thermal-stress analysis and durability evaluation of box structure were carried out to investigate relationship between durability and parameter causing the heat of hydration. Through the examination, this paper tries to find out satisfactory solutions to regulated thermal crack and ensure the required duration period. The results of this paper showed that to control thermal crack and guarantee the required duration period it was more effective to use low-heat-portland cement and moderateheat-portland cement. As cement volume due to reduction of water-cement ratio increased, the possibility of thermal cracks occurrence increased but results of durability evaluation was different depending on evaluation method. The results showed that the appropriate water-cement ratio to control the heat of hydration and satisfy the required durability was $45\∼55\%$. And it was showed that during placement of concrete blocks ambient temperature affect the heat of hydration. thermal crack and long-term durability largely and when concrete was placed at low temperature to control thermal crack. it need to try to guarantee the required duration period. Henceforth, by studying not only internal and external conditions, such as the relative humidity and the unit weight. but also methods, to evaluate durability, in accordance with domestic situations, more reasonable design of durability should be achieved.

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The fractal analysis of the fracture surface of concretes made from different coarse aggregates

  • Prokopski, Grzegorz;Konkol, Janusz
    • Computers and Concrete
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    • v.2 no.3
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    • pp.239-248
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    • 2005
  • The article presents the results of examination of the fractal dimension D of concrete specimen fracture surfaces obtained in fracture toughness tests. The concretes were made from three different types of coarse aggregate: gravel, dolomite and basalt aggregate. Ordinary concretes (C40) and high-performance concretes (HPC) were subjected to testing after 7, 14, 28 and 90 days of curing, respectively. In fracture toughness and compressive tests, different behaviours of concretes were found, depending on the type of aggregate and class of concrete (C40, HPC). A significant increase in the strength parameters tested occurred also after a period of 28 days (up to the $90^{th}$ day of curing) and was particularly large for concretes C40. Fractal examinations performed on fracture replicas showed that the fractal dimension D was diverse, depending on the coarse aggregate type and concrete class being, however, statistically constant after 7 and 14 days for respective concretes during curing. The fractal dimension D was the greater, the worse strength properties were possessed by the concrete. A cross-grain crack propagation occurred in that case, due to weak cohesion forces at the coarse aggregate/mortar interface. A similar effect was observed for C40 and HPC made from the same aggregate. A greater dimension D was exhibited by concretes C40, in which case the fracture was easier to form compared with high-performance concretes, where, as a result of high aggregate/mortar cohesion forces, the crack propagation was of inter-granular type, and the resulted fracture was flatter.