• Journal of the Korean Society of Safety
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• v.18 no.4
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• pp.39-43
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• 2003

An experimental study was conducted to develop and understanding of fracture behavior of ceramic thermal barrier coating when subjected to a thermal shock loading. The thermal loading was applied using a 1.5kW $CO_2$ laser. In the experiments, beam-shaped specimens were subjected to a high heat flux for 4sec and cooling of 7sec in air. The interface crack length was increased as the crack density, the surface pre-crack legth and the coating thickness were increased. The center surface crack length was increased as the maximum surface temperature got higher and the surface pre-crack length for shorter.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.136-137
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• 2006

Crack initiation and short crack propagation was studied on the polished notched surfaces of Cr-Mo prealloy sintered steels with 7.35 $g.cm^{-3}$ sintered density. An ultrasonic resonance test system operating in push-pull mode at 20 kHz and R=-1 was used. It showed that crack initiation took place in several places, small cracks growing oriented to the local pore structure rather than to stress orientation. Their growth rate is markedly higher than the corresponding one of long cracks. Finally, several microcracks join to form a dominant crack.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09a
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• pp.30-31
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• 2006

In a multi-action tooling system, which is usually used for the powder compaction process to fabricate the complex multilevel parts, crack formation is crucially detrimental and should be avoided. Among various process factors, tool shape is an important factor to prevent the crack formation during powder compaction process. In this work, the effects of different tool shapes were investigated through the experimental oberservation of pore distribution in real products and the finite element analysis of residual stresses. The results were interpreted based on non-uniform powder density in the compacted parts.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.9
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• pp.957-962
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• 2009

Sialon was produced by hot-pressing the mixtures of $Si_3N_4$, AlN and $Y_2O_3$ powders. All fracture tests were performed on a three-point loading system with a 30 mm bending span. Fracture toughness and Vickers hardness of smooth specimen were average 7.05 $MPa{\cdot}m^{0.5}$ and Hv = 1580, respectively. Density of three kinds of specimens, smooth specimen, smooth and healed specimen, smooth with $SiO_2$ colloidal coating and healed specimen, had beyond 99 % of theoretical density. Bending strength of smooth healed specimens had high strength more than 1 GPa. Crack healed specimens recovered as strength as smooth specimen. That is, cracked specimen with $SiO_2$ colloidal coating on cracked part recovered strength by heat treatment, completely. Crack healing of $Si_3N_4$ composite ceramics had contributed glassy $SiO_2$ to strength recovery. Limiting high temperature for bending strength of heat treated smooth specimen for bending strength was about 1273 K.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.3 s.246
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• pp.249-259
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• 2006

Stress and displacement fields of a propagating Mode III crack in an orthotropic functionally gradient material (OFGM), which has (1) linear variation of shear modulus with a constant density, and (2) an exponential variation of shear modulus and density, are derived. The equations of motion in OFGM are developed and solution to the displacement and stress fields fer a propagating crack at constant speed though an asymptotic analysis. The stress terms associated with $\gamma^{-1/2}\;and\;\gamma^{0}$ are not affected by the FGM constant $\zeta$ which is nonhomogeneous parameter, only on the higher order terms, the influences of nonhomogeneity on the stress are explicitly brought out. When the FGM constant $\zeta\;is\;zero\;or\;\gamma{\rightarrow}0$, the fields for OFGM are almost same as the those for homogeneous orthotropic material. Using the stress components, the effects of nonhomogeneity on stress components are discussed.

• Journal of Electrical Engineering and Technology
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• v.11 no.4
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• pp.1035-1041
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• 2016

Internal cracks in products are invisible and can lead to fatal crashes or damage. Since X-rays can penetrate materials and be attenuated according to the material’s thickness and density, they have rapidly become the accepted technology for non-destructive inspection of internal cracks. This paper presents a robust crack filter based on local gray level variation and multiscale analysis for automatic detection of cracks in X-ray images. The proposed filter takes advantage of the image gray level and its local variations to detect cracks in the X-ray image. To overcome the problems of image noise and the non-uniform intensity of the X-ray image, a new method of estimating the local gray level variation is proposed in this paper. In order to detect various sizes of crack, this paper proposes using different neighboring distances to construct an image pyramid for multiscale analysis. By use of local gray level variation and multiscale analysis, the proposed crack filter is able to detect cracks of various sizes in X-ray images while contending with the problems of noise and non-uniform intensity. Experimental results show that the proposed crack filter outperforms the Gaussian model based crack filter and the LBP model based method in terms of detection accuracy, false detection ratio and processing speed.

• Journal of Ocean Engineering and Technology
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• v.13 no.3 s.33
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• pp.29-35
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• 1999

At the design of Mark III membrane type LNG tank, an analytical and experimental approach on the fatigue strengths of membrane and its welds are very important in order to assist designers and surveyors. In this study, fatigue tests of lap weld of Mark III membrane type LNG tank were carried out and cumulative damage factor was calculated in order to estimate the fatigue life by probability density function and rule methods. It contained the following tests and reviews : 1) The fatigue tests of lap weld of stainless steel according to statistical testing method recommended by JSME, 2)Preparation of S-N curve for lap welds considering the statistical properties of the results of fatigue tests. 3) Procedure for estimating the initiation life of fatigue crack of lap welds under variable loads by the rule lf classification society and probability density function, 4) Guideline for inspection of lap welds fo membrane type LNG tank.

• Journal of the Korean Society of Safety
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• v.17 no.2
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• pp.1-7
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• 2002

In this paper, the maximum minimum strain energy density criterion was applied to the mixed mode fatigue test of A5052 H34 alloy. In this study result we can have seen that the authors stress intensity factor for the finite width specimen and method of determining testing load, based on the plastic zone size and the limited maximum stress intensity factor by ASTM STANDARD E-647-95, is useful.

• Proceedings of the KIPE Conference
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• 2002.11a
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• pp.205-208
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• 2002

Thermal design is required with considering thermal stability to verify the reliability of electric power device with using IGBT. Numerical analysis is performed to analyzed the change in thermal resistance with respect to the various thermal density of heating element. Correlations between thermal resistance and heat generation density are established. With using these correlations, performance curve is composed with respect to the change in thermal resistance of cooling conditions for natural convection and forced convection. Thermal fatigue is occurred at the Inside and outside of IGBT by repeated heat load. The crack is occurred between base plate and ceramic substrate for the inside. When the crack length is 4mm, the failure is occurred. Therefore, Thermal design method considering thermal density, thermal fatigue resistance is presented on this study and it is expected to thermal design with considering life prediction.

• Journal of Surface Science and Engineering
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• v.57 no.1
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• pp.8-13
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• 2024

Anodizing of Al6061 alloy was conducted in two different electrolytes of 20% sulfuric acid and 8% sulfuric acid + 3 % oxalic acid solutions at a constant current or decreasing current density conditions, and its dielectric breakdown voltage was measured. The surface morphology of anodic oxide films was observed by TEM and thermal treatment was carried out at 400 ℃ for 2 h to evaluate the resistance of the anodic oxide films to crack initiation. The anodic oxide film formed in 8% sulfuric acid + 3 % oxalic acid solution showed higher dielectric breakdown voltage and better resistance to crack initiation at 400 ℃ than that formed in 20% sulfuric acid solution. The dielectric breakdown voltage increased 6 ~12% by applying decreasing current density comparing with a constant current density.