• 산업경영시스템학회지
• /
• 제20권44호
• /
• pp.263-271
• /
• 1997

This paper presents a preventive maintenance model for determining the preventive replacement period of a system in which a failure rate is affected by the cumulative damage of fault and inspection. Especially, the failure rate function is considered to be a function of the cumulative damage of the fault and inspection time. Types of replacement considered are preventive replacement and failure replacement. Failure rate and expected cost function between replacement are derived. An optimal policy is obtained that minimizes the average cost per unit time for preventive replacement, failure replacement, inspection and repair.

• 품질경영학회지
• /
• 제21권2호
• /
• pp.102-108
• /
• 1993

The purpose of burn-in is to eliminate the early failures of the products before they are delivered for customer use. Therefore burn-in should he continued until one is reasonally sure that all the weak items have failed, thus leaving the remaining items in a healthy state of reliability. From this point of view, burn-in time dependent costs such as a cost per product per burn-in time, and cost of repair of the product per failure occurred during burn-in time will he increased. Conversely, the cost of field repair of the product per failure occurred during the guarantee period will be decreased since the early failure of the product is fully eliminated during burn-in. Hence, this paper intend to determine optimal burn-in time which minimize the total of above costs associated with burn-in.

• 산업경영시스템학회지
• /
• 제18권35호
• /
• pp.9-16
• /
• 1995

The degeneration of tool in material removal processing machinery can be characterized by wear, deflection, chattering and any failure in tool or in the material In be processed. In the previous studies, first three of them are analyzed as a preventive maintenance strategy in quality control area. The last of them, any failure, is analyzed as a preventive maintenance strategy in reliability area. In this research, we propose a simple integrated mathematical model which minimizes the cost of machinery failures and producing defects. We determine the optimal wear limit of tool by considering the percent defects. cost, the preventive maintenance cost, and the corrective maintenance cost.

• 산업공학
• /
• 제15권1호
• /
• pp.64-72
• /
• 2002

Broaching machine is widely used for machining inner shaped slots in the work-pieces, and provides vertical motion (usually hydraulically powered) between tool and work-piece. In this study, we modelled the tool life process and investigated economic tool life of broaching machine. Tool life process is divided into wear-process and succeeding failure process. Wear process is defined as machining wear and failure process as 'chipping' occurred by random shock. We modelled wear process as linear regression function for products amounts and assumed failure process as Poisson process. Economic tool life is defined as the number of lots which minimizes average tool related cost per lot and analyzed by using age replacement policy technique. As tool-related cost factors, we consider tool replacement cost, tool maintenance cost and quality costs of products. The results of this study can be applied to analyze life process of general machining tools.

• 산업경영시스템학회지
• /
• 제40권4호
• /
• pp.96-104
• /
• 2017

A one-shot system (device) refers to a system that is stored for a long period of time and is then disposed of after a single mission because it is accompanied by a chemical reaction or physical destruction when it operates, such as shells, munitions in a defense weapon system and automobile airbags. Because these systems are primarily related with safety and life, it is required to maintain a high level of storage reliability. Storage reliability is the probability that the system will operate at a particular point in time after storage. Since the stored one-shot system can be confirmed only through inspection, periodic inspection and maintenance should be performed to maintain a high level of storage reliability. Since the one-shot system is characterized by a large loss in the event of a failure, it is necessary to determine an appropriate inspection period to maintain the storage reliability above the reliability goal. In this study, we propose an optimal inspection policy that minimizes the total cost while exceeding the reliability goal that the storage reliability is set in advance for the one-shot system in which periodic inspections are performed. We assume that the failure time is the Weibull distribution. And the cost model is presented considering the existing storage reliability model by Martinez and Kim et al. The cost components to be included in the cost model are the cost of inspection $c_1$, the cost of loss per unit time between failure and detection $c_2$, the cost of minimum repair of the detected breakdown of units $c_3$, and the overhaul cost $c_4$ of $R_s{\leq}R_g$. And in this paper, we will determine the optimal inspection policy to find the inspection period and number of tests that minimize the expected cost per unit time from the finite lifetime to the overhaul. Compare them through numerical examples.

• 품질경영학회지
• /
• 제33권2호
• /
• pp.87-99
• /
• 2005

Quality cost system is a key element of an organization's quality program. In this paper we suggest a quality cost evaluation system for aerospace industries considering the aircraft development and manufacturing processes. To reduce the cost of poor quality, we present an extended quality cost concept and detailed quality cost categories. The extended quality cost includes prevention cost, appraisal cost, failure cost, and the cost hidden in the processes. The evaluation of this extended quality cost will be helpful in identifying critical quality issues in aerospace industries.

• Journal of the Korean Data and Information Science Society
• /
• 제23권6호
• /
• pp.1195-1202
• /
• 2012

본 논문에서는 최소수리의 비용이 시스템의 수명시간에 의존하는 경우에 연장된 보증이 주어진 수리가 가능한 시스템에 대하여 사용자 측면에서의 총기대비용을 구하였다. 이를 위해서 연장된 보증을 정의하고 사용자 측면에서 연장된 보증이 종료된 이후의 교체모형을 가정하였다. 특히, 시스템의 교체모형에서 사용자가 연장된 보증을 선택하기 위한 기준을 제시하였으며, 시스템의 고장시간이 와이블 분포를 따를 때 수치적 예를 통하여 이를 설명하였다.

• 한국전자통신학회논문지
• /
• 제18권5호
• /
• pp.935-944
• /
• 2023

본 연구에서는 신뢰성 연구에 적합하다고 알려진 Inverse-type(: Inverse-Exponential, Inverse-Rayleigh) 수명분포를 유한고장 NHPP(: Nonhomogeneous Poisson Process) 기반의 소프트웨어 개발비용 모형에 적용한 후, 성능을 결정하는 속성을 분석하였다. 또한, 모형의 효율성을 평가하기 위해 Goel-Okumoto 기본 모형과 함께 비교하였다. 고장 시간 데이터를 이용하여 모형의 성능을 분석하였고, 모수의 계산은 MLE(: Maximum Likelihood Estimation)를 적용하였다. 결론적으로, 첫째, 개발비용을 결정하는 m(t)를 분석한 결과, Inverse-Exponential 모형이 참값에 대한 오차가 적어 효율적이었다. 둘째, 개발비용과 함께 방출시간을 분석한 결과 Inverse-Rayleigh 모형이 가장 좋은 것으로 확인되었다. 셋째, 제안된 모형의 속성(m(t), 비용, 방출시간)을 종합적으로 평가한 결과, Inverse-Rayleigh 모형의 성능이 가장 우수하였다. 따라서 소프트웨어 개발자가 초기 프로세스에서 본 연구 데이터를 효율적으로 활용할 수 있다면, 비용에 영향을 미치는 속성들을 사전에 탐색하고 분석할 수 있을 것이다.

• 대한산업공학회지
• /
• 제33권1호
• /
• pp.70-75
• /
• 2007

This paper discusses condition based preventive replacement for deteriorating systems. The system continuouslydeteriorates in time and fails at any deterioration level which is always monitored, It is replaced at failure or atsome deteriorated level preventively before failure. The deterioration process is represented by a Weibulldistribution with a time-linear scale parameter. The cost rate function is formed considering replacement costand opportunity loss cost and deterioration dependent failure distribution, If the system has an increasingdeterioration dependent failure rate, the optimal deterioration level for preventive replacement can be determinedfrom minimizing the cost rate. An illustrative example is given for a Weibull deterioration dependent failuredistribution.

• Computational Structural Engineering : An International Journal
• /
• 제2권1호
• /
• pp.11-17
• /
• 2002

Cost-effectiveness in design is considered for determining the target reliability of concrete bridges under seismic actions. This objective can be achieved based on the economic optimization of the expected life-cycle cost of a bridge, which includes initial cost, direct losses, and indirect losses of a bridge due to strong earthquakes over its lifetime. A separating factor is defined to consider the redundancy of a transportation network. The Park-Ang damage model is employed to define the damage of a bridge under seismic action, and a Monte Carlo method based on the DRAIN-2DX program is developed to assess the failure probability of a bridge. The results for an example bridge analyzed in this paper show that the optimal target failure probability depends on the traffic volume carried by the bridge and is between 1.0×10/sup -3/ to 3.0×10/sup -3/ over a life of 50 years.