• Title/Summary/Keyword: Cost down

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A Study on the Improvement for Mixing Conditions of Foundry Sand by Orthogonal Array (직교표에 의한 주물사 배합조건의 개선)

  • 이상도;권영일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.4 no.5
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    • pp.1-10
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    • 1981
  • The purpose of this study is to cut down cost of production and improve the productivity of industry through quality improvement of castings and reduction of defectives by applying the experimental design to the foundry sand mixing operation done at molding department in the foundry. Among the related foundry sand mixing factors which have an effect on casting the experiment of which factors have a dominant effect on quality improvement was performed between two different levels by means of "$2^n$ type orthogonal array." The results cail be summarized as follows ; (1) The optimum conditions per each foundry sand mixing between two different levels proved to be such as $A_2$(used sand) : 24 unit (172.8kg), $B_2$(unused sand ) : 2 unit (15.0kg), $C_2$(binder) : 2.5 unit (4.4kg). $D_2$(addition agent) : 1 unit(1.4kg) and $F_1$(moisture) : 7.4%(14.6kg). (2) As a result of the application of experimental design, the fraction defective during the foundry sand mixing operation turned out to be reduced front 6.6% to 2.04%. (3) For the purpose of cost-down, It was found that the optimum level decision of foundry sand mixing for various castings is required to be made by means of experimental design.al design.

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Resonant Step-Down DC/DC Converter to Reduce Voltage Stresses of Motor Driving Inverter under 3-phase AC Utility Line Condition (3상 전원 조건의 모터 구동 인버터 내압 저감을 위한 공진 강압형 DC/DC 컨버터)

  • Kang, Kyung-Soo;Kim, Sang-Eon;Lee, Joon-Hwan;Roh, Chung-Wook
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.5
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    • pp.391-398
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    • 2014
  • This paper presents a resonant step-down DC/DC converter to reduce the voltage stresses of a 3-phase inverter module under the three-phase AC utility line condition. Under this condition, a conventional 3-phase inverter module suffers from high voltage stresses as a result of the high rectified DC link voltage; hence, a high-cost high-voltage-rating inverter module must be used. However, using the proposed converter, a low-cost low-voltage-rating inverter module may be adopted to drive the motor even under the 3-phase AC line condition. The proposed converter, which can be realized with small size inductor and low-voltage-rating semiconductor devices, operates at a high-efficiency mode because of the zero-current switching operations of all the semiconductor devices. The operational principles are explained and a design example is provided in the study. Experimental results demonstrate the validity of the proposed converter.

Knowledge-Base-System for forging mold and die material selection

  • Fu Tsow-Chang;Hung Chih Cheng
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.94-106
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    • 2003
  • In recent years, the production value of Taiwanese mold and die industries have reached to a high peak in 1998, in amount of NT 604 hundred million dollars. But in recent years production value are going down year by year, till year of 2001 the production value have down to NT 394 hundred million dollars. Its main reason might be the major product were following in medium and low price category, the high accuracy and high cost mold and die still rely on import aboard. Therefore how to made the related technical database system on various field to provide the industry user to promote industries competition ability in mold and die is really urgent matter at this moment. In this research, we will offer how to apply the Visual Basic program language to edit a set of more perfect database system of mold and die material selection. At the present time, we have constructed complete Knowledge-Base-System of intelligence for forging mold and die material, the most related data from the existed data, the others are through our additional experimental results. By using this system by the user can got the related and need data easily, we hope it will reduce designing time and cost for mold and die.

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A Study on the Engineering Properties of Concrete Using Blast-furnace Slag Powder (고로슬래그 미분말을 사용한 콘크리트의 공학적 특성에 관한 연구)

  • Lee, Sang-Soo;Won, Cheol;Kim, Dong-Seok;Park, Sang-Jun
    • Journal of the Korea Concrete Institute
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    • v.12 no.4
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    • pp.49-58
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    • 2000
  • There are many methods to improve the performance of concrete. Especially, granuated blast furnace slag. by-products used in concrete as the replacement material of cement, could contribute to improve the fluidity, resistance of chemical attack and strength of concrete. Also, it could contribute to decrease the rate of generating hydration heat, in addition to cost-down of concrete and prevention of enviromental pollution. Therefore, in order to establish the systemical application of granuated blast furnace slag in normal concrete, the engineering properties of concrete, such as fluidity, strength, setting and hydration properties etc.. was evaluated. In this study, replacement ratio of granuated blast furnace slag was 0, 30, 50, 70(%), and target slump was 8, 12, 15, 18(cm). Results from the experiment, granuated blast furnace slag showed the outstanding effects of improving the engineering properties of concrete. From now on, positive application of granuated blast furnace slag is expected in the point of improving the performance and cost-down of concrete.

Fabrication of Multilayer Piezoelectric Actuator with AgPd Internal Electrode (AgPd 내부전극을 이용한 적층형 압전 액츄에이터의 제조)

  • 임인호;윤현상;박종주;백동수;박창엽
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.1
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    • pp.33-38
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    • 2000
  • In this study, multilayer piezoelectric actuators were fabricated with 75 layers by a conventional multi-layer capacitor (MLC) techniques, using 70Ag/30Pd paste as an internal electrode which can be sintered at low temperature and have cost down effect in mass productions. The multilayer piezoelectric actua-tors had no defects such as diffusions of internal electrode to ceramic bodies and shortages of internal electrodes. The multilayer piezoelectric actuators did not show the crack in the ceramics parts and the gapping phenomena in the external eletrodes when Ag paste was used as external electrodes. The multilayer piezoelectric actuators showed a maximum displacement of 4${\mu}{\textrm}{m}$ at 100V dc voltage and kept the maximum displacement constant for 300 seconds. The multilayer piezoelectric actuators showed good matching properties between ceramic bodies and AgPd internal electrodes. We confirmed the possibility of large-scaled production of the multilayer piezoelectric actuators with superior electrical properties and cost down effect using 70Ag/30Pd paste as an internal electrodes.

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Application of Subarray Averaging and Entropy Minimization Algorithm to Stepped-Frequency ISAR Autofocus (부배열 평균과 엔트로피 최소화 기법을 이용한 stepped-frequency ISAR 자동초점 기법 성능 향상 연구)

  • Jeong, Ho-Ryung;Kim, Kyung-Tae;Lee, Dong-Han;Seo, Du-Chun;Song, Jeong-Heon;Choi, Myung-Jin;Lim, Hyo-Suk
    • Proceedings of the KSRS Conference
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    • 2008.03a
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    • pp.158-163
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    • 2008
  • In inverse synthetic aperture radar (ISAR) imaging, An ISAR autofocusing algorithm is essential to obtain well-focused ISAR images. Traditional methods have relied on the approximation that the phase error due to target motion is a function of the cross-range dimension only. However, in the stepped-frequency radar system, it tends to become a two-dimensional function of both down-range and cross-range, especially when target's movement is very fast and the pulse repetition frequency (PRF) is low. In order to remove the phase error along down-range, this paper proposes a method called SAEM (subarray averaging and entropy minimization) [1] that uses a subarray averaging concept in conjunction with the entropy cost function in order to find target motion parameters, and a novel 2-D optimization technique with the inherent properties of the proposed entropy-based cost function. A well-focused ISAR image can be obtained from the combination of the proposed method and a traditional autofocus algorithm that removes the phase error along the cross-range dimension. The effectiveness of this method is illustrated and analyzed with simulated targets comprised of point scatters.

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Does the Control of Breathing Help a Dancer to Perform a Smoother Ballet Pour de Bra? (호흡이 Ballet Pour de Bra 동작의 부드러움에 주는 영향)

  • Chung, Kui-In;Nam, Ki-Jeong
    • Korean Journal of Applied Biomechanics
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    • v.17 no.1
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    • pp.185-190
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    • 2007
  • The purpose of this study was to investigate the effects that breathing, thoracic and abdominal, had on the smoothness while performing ballet pour de bra. Five skilled ballet dancers(age: $24{\pm}1$, height: $163.4{\pm}2.88$, weight: $44.4{\pm}1.34$) with experience of over 10 years participated in this study. Each participant performed the ballet movement three times with abdominal respiration and with thoracic respiration. The kinematic data was recorded at 60 Hz with three digital cameras (Sony VX-2100). The pour de bra movement consists of two phases, up and down. The up phase is defined as the movement from the en bas through the en avant to the en haut. The down phase is defined as the movement from the en haut through the $\grave{a}$ la seconde to the en bas. During these two phases the Jerk Cost (JC) factor was calculated for the shoulder, elbow and wrist to quantify the smoothness. The group who performed the movement while abdominal respiration had a lower JC factor and so it was concluded that while abdominal respiration the smoothness of the movement was increased as opposed to the thoracic respiration.

A Study on the Field Application Analysis for High Adhesive Spray Type of Degenerated and Rubberized Asphalt Membrane Material (스프레이식 고점착 변성 고무 아스팔트 도막 방수재의 현장 적용성 평가에 관한 실험적 연구)

  • Oh, Sang-Keun;Kwak, Kyu-Sung;Choi, Sung-Min;Song, Je-Young
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.4 s.22
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    • pp.85-92
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    • 2006
  • Urethane, epoxy, acrylic have common property to adhere on the concrete dried surface in the waterproofing materials at present. In the wet condition, however, the materials such as urethane, epoxy, acrylic need a long hardening time and it become a reason of water leakage as the materials breaking down. it is one of the problem to adhere to the substrate. Therefore, in this thesis, I focused to assure the structural safety and durability and quality for waterproofing and safe of construction cost by cut down the cost of labor and reduce the term of works as searching the application of field condition for high adhesive spray type of degenerated and rubberized asphalt membrane material.

The Optimization of Chemical Treatments through the Six Sigma Innovation Activity (6시그마 혁신활동을 통한 약품처리 최적화)

  • Kim Tai Kyoo;Kim Hong Chul
    • Journal of Korea Technology Innovation Society
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    • v.7 no.3
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    • pp.641-656
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    • 2004
  • L Company is producing the second sept pin, Shadow Mask which is the chief part of CRT in W, Monitor. Inside of the CRT pan, Shadow Mask leads the electronic beam to express the three primary colors; red, green, blue, and it is the core part to embody the colors. In the etching process, it produces this part with manufacturing by eroding the iron chloride. Even though the iron chloride is harmless to human body. it is necessary to diminish the amount of it on the view of preservation of environment. In addition, by studying the method of the dispossed liquid process, cutting down the manufacturing cost is a necessary task on the aspect of reconsideration of competitive business. This study shows the case that through the six sigma innovation activity, it reforms the following the former processing flow, and it reduces the amount of it by improving the efficiency of the iron chloride. By rationalization of the standard requirement cooperative company, it could cut down the manufacturing cost in the cooperative company, so it could promote the common profits.

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The real-time Traffic Monitoring System Design for the in-service of ATM Network (ATM망의 서비스 회선에 대한 실시간 트래픽 모니터링 시스템 설계)

  • 정승국;이영훈
    • Journal of the Korea Society of Computer and Information
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    • v.7 no.3
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    • pp.115-121
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    • 2002
  • This paper discussed to design system to overcome time, place and service limitation in the case of extracting traffic on active service in the ATM network. There are several specification in this system : for a remote control function, a real-time traffic extraction from ATM link on service without affect in-service, and an O&M(Operating and Maintenance) cost down effect. This paper include the requirement, module structure, operating characteristics and command for the developing function. This product installed at the KT's telephone office. And we have tested the stability, reliability and functionality. As the result, it was verified that this system commercially is abel to use without especial problem. Hereafter, we are improving module structure for the cost down.

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