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검색결과 752건 처리시간 0.026초

3차원 CAD라이브러리를 이용한 프레스 금형 부품의 설계 (A Design of Press Die Components by Use of 3D CAD Library)

  • 박철현;이성수
    • 한국CDE학회논문집
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    • 제9권4호
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    • pp.373-381
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    • 2004
  • Using standard components of a press die is recognized as a way for a cost reduction and a short lead time. It also provides a way for a quick maintenance of a die under repair. It is expected to contribute to integration of CAD/CAM system for manufacturing dies in the future. This paper presents a 3D CAD library which is constructed using the standard components and is used for designing a press die. This 3D CAD library is generated by a database system made of Microsoft Access for standard components and by CATIA V5 R10 API for geometric features. The library is implemented using Visual Basic 6.0 utility of CATIA API function in the Windows NT environment. It creates a 3D model of the standard components of press die easily when a die designer inputs numerical values of geometric features and the BOM of the completely assembled parts. It also generates automatically the assembly drawing of die set by using variables for standard values of die parts. Therefore users can save the cost of time to design the press die components, and even a beginner can use this program with ease. The test results of the 3D CAD library for designing shearing and bending dies verify its usefulness and feasibility.

2 층열차 차체의 meta model 기반 최적설계 (Meta Model-Based Desgin Optimization of Double-Deck Train Carbody)

  • 황원주;정재준;이태희;김형진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.387-392
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    • 2005
  • Double-deck train have studied in the next generation train in KRRI. Double-deck train have more seat capacities compared with single deck vehicles and is a efficient, reliable and comfortable alternative train. Because of heavy weight, weight minimization of double-deck train carbody is imperative to reduce cost and extend life-time of train. Weight minimization problem of the double-deck train car-body is required to decide 66 design variables of thicknesses for large aluminum extruded panel while satisfying stress constraints. Design variables are too many and one execution of structural analysis of double-deck train carbody is time-consuming. Therefore, we adopt approximation technique to save computational cost of optimization process. Metamodels such as response surface model (RSM) and kriging model are used to approximate model-based optimization is described. RSM is easy to obtain and expressed explicit function, but this is not suitable for highly nonlinear and large scaled problems. Kriging model employs an interpolation scheme and is developed in the fields of spatial statistics and geostatistics. Target of this design is to find optimum thickness of AEP to minimize weight of doulbe-deck train carbody. In this study, meta model techniques are introduced to carry out weight minimization of a double-deck train car-body.

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협업 공정계획을 위한 생산흐름 분석 시뮬레이션 통합 (Production Flow Analysis Simulation Integration for Collaborative Process Planning)

  • 이주연;노상도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.987-992
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    • 2005
  • Manufacturing companies should perform process planning and its evaluation concurrently with new product developments so that they can be highly competitive in the modern market. Process planners should make decisions in the manner of concurrent and collaborative engineering in order to reduce the manufacturing preparation time and cost when developing new products. Automated generation of analysis models from the integrated database, which contains process and material information, reduces time to prepare analyses and makes the models reliable. In this research, we developed a web-based system for concurrent and collaborative system for production flow analysis, using web, database, and simulation technology. An integrated database is designed to automatically generate analysis models from process and material plans without reworking the data. This system enables process planners to evaluate their decision fast and share their opinions with others easily. With this system, it is possible to save time and cost for assembly process and material planning, and reliability of process plans can be improved

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신경회로망을 이용한 Single-line Display Menu의 수행도 예측모형 (Performance model of the single-line display menu using neural network approach)

  • 곽지영
    • 대한인간공학회:학술대회논문집
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    • 대한인간공학회 1995년도 추계학술대회논문집
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    • pp.214-218
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    • 1995
  • A lot of design guidelines have been proposed for menu-drive interfaces, but they are applicable only to the menus on ordinary CRT displays. Many hardware products, however, cannot employ large displays because of the cost and space limitations. Instead, a single-line display menu (SDM) is widely used, and the designers need useful guidelines applicable to the SDM. A focus is often placed upon the optimal menu structure, but only the standard menu structures, such as $64^{\1}, 8^{\2}, 4^{\3}, and 2^{\6}$, are tested for optimality. In many cases, however, ill defined or asymmetric structures are suggested as design alternatives. To determine the optimal menu structure, user performance should be obtained in terms of quantitative measures for each of the optional structures considered. Hence, a model is needed to provide a predicted value of user performance for a given menu structure. Although severaal models have been proposed for ordinary menus, none is available for the SDM yet. A performance model was developed in this study using the neural network approach. A The model developed in this study is capable of providing quantiative measures of human performance for any menu structures without conducting additional experiments, which will save much time and reduce the design cost.

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Fine Blanking의 가장자리 Bridge 최소화 방법에 관한 연구 (A Study on Edge Bridge Minimization of Fine Blanking Process)

  • 김기태
    • 한국기계가공학회지
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    • 제12권4호
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    • pp.108-113
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    • 2013
  • Industrialization and modernization of the beginning of the IT industry is growing very fast. Since telecommunications industry was developed rapidly, technologies about miniaturization and high-precision of parts have been actively developed to lead information revolution. generally, the entire shear surface of the product applying fine blanking technology must be very precise. Fine blanking is used to save cost by avoiding post-processing of the product. When using press blanking, it spends a lot of money on the production by using many post-processing. Fine blanking typically used in 0.5~18 mm thick steel plate. Because a lot of post-processing cost can be used to process, except for fine blanking. In order to develop components "CHANCE CONTENTS" in the fine blanking process, the purpose of this study is to minimize the edge of the bridge, secured 95% of the material thickness of the shear surface using the 1.6 mm thickness of the material SPCC. Blanking process by introducing after changing thickness through forging process, due to change in vee-rring force and counter force, the experimental amount of depressions and flatness and the shear surface were analyzed.

PSA기법을 이용한 원자력시설의 핵심구역 파악 (Vital Area Identification of Nuclear Facilities by using PSA)

  • 이윤환;정우식;황미정;양준언
    • 한국안전학회지
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    • 제24권5호
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    • pp.63-68
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    • 2009
  • The urgent VAI method development is required since "The Act of Physical Protection and Radiological Emergency that is established in 2003" requires an evaluation of physical threats in nuclear facilities and an establishment of physical protection in Korea. The VAI methodology is developed to (1) make a sabotage model by reusing existing fire/flooding/pipe break PSA models, (2) calculate MCSs and TEPSs, (3) select the most cost-effective TEPS among many TEPSs, (4) determine the compartments in a selected TEPS as vital areas, and (5) provide protection measures to the vital areas. The developed VAI methodology contains four steps, (1) collecting the internal level 1 PSA model and information, (2) developing the fire/flood/pipe rupture model based on level 1 PSA model, (3) integrating the fire/flood/pipe rupture model into the sabotage model by JSTAR, and (4) calculating MCSs and TEPS. The VAT process is performed through the VIPEX that was developed in KAERI. This methodology serves as a guide to develop a sabotage model by using existing internal and external PSA models. When this methodology is used to identify the vital areas, it provides the most cost-effective method to save the VAI and physical protection costs.

연마제 첨가량에 따른 Mixed Abrasive Slurry (MAS)의 CMP 특성 고찰 (Improvement of Mixed Abrasive Slurry (MAS) Characteristics According to the Abrasive Adding)

  • 이성일;이영균;박성우;이우선;서용진
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2006년도 추계학술대회 논문집 Vol.19
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    • pp.380-381
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    • 2006
  • Chemical mechanical polishing (CMP) technology has been widely used for global planarization of multi-level interconnection for ULSI applications. However, the cost of ownership and cost of consumables are relatively high because of expensive slurry. In this paper, we studied the mixed abrasive slurry (MAS). In order to save the costs of slurry, the original silica slurry was diluted by de-ionized water (DIW). And then, $ZrO_2$, $CeO_2$, and $MnO_2$ abrasives were added in the diluted slurry in order to promote the mechanical force of diluted slurry. We have also investigate the possibility of mixed abrasive slurry for the oxide CMP application.

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축열식 지열원 히트펌프 시스템의 냉방기간 실증운전 결과 및 운영비용 분석 (Empirical Results and Operational Cost Analysis of Geothermal Heat Pump System using Thermal Energy Storage in Cooling Season)

  • 김득원;이동원;허재혁;김민휘
    • 설비공학논문집
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    • 제30권4호
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    • pp.167-174
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    • 2018
  • The geothermal heat pump systems were installed for heating and cooling of public buildings in Jincheon Eco-friendly Energy town. The heat pump system was operated at night to save on operational costs, and the cold heat was stored in thermal energy storage (TES). In this study, the performance of geothermal heat pump systems with the TES during the summer season was analyzed, and the operational costs with and without the TES were compared. The electric chiller model was used to simulate a heat pump applied without the TES system. Electric rates of each system were measured to calculate operational costs. When the TES is used in the air conditioning system, the electric load (30.4 MWh) calculated in the daytime can move to off-peak load time, and the operational cost is reduced by 36~54%.

H.264 동영상 압축을 위한 고속 부호화 모드 결정 방법 (Fast Coding Mode Decision for H.264 Video Coding)

  • 이제윤;전병우
    • 대한전자공학회논문지SP
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    • 제41권6호
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    • pp.165-173
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    • 2004
  • 최근에 표준화가 완료된 H.264 비디오 부호화 표준은 기존 표준에 비해 높은 부호화 효율을 제공한다. H.264에는 움직임 보상 부호화를 위해 블록 크기에 따른 7가지 모드가 있으며, 인트라 부호화를 위해서는 인트라 예측 방향에 따라 다양한 모드를 지원한다. 이렇게 다양한 모드 중에서 가장 부호화 효율이 높은 모드를 결정하기 위하여, H.264 참조 모델은 복잡도가 높은 비트율-왜곡(Rate distortion) 최적화 기법을 채택하고 있다. 본 논문에서 제안한 '조기 SKIP 모드 결정법'과 '선택적 인트라 모드 생략법'은, 부호화 효율의 큰 감소 없이 H.264의 모드 결정에 소요되는 비트율-왜곡치(Rate distortion cost) 계산수를 평균 72% 감소 시켰으며, 전체 부호화 시간도 평균 30% 감소시켰다.

역세 배출수 처리를 위한 관형막의 전량여과 운전 적용에 대한 연구 (A Study about Applicability of Treatment for Backwash Water Using Tubular Membrane System with Dead-End Operation Mode)

  • 엄정열;김관엽;김영훈;송준섭;김형수;한명애;양형석
    • 상하수도학회지
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    • 제22권4호
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    • pp.437-444
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    • 2008
  • Many other countries have investigated the new backwash water treatment process to save the existing water resource. There are various methods for reusing backwash water, but the membrane system has received the most interest for its efficiency. The objective of this study was to certify the application of membrane filtration system for the backwash water treatment. The experiment equipment was composed of Lab scale tubular membrane filtration system. Generally, cross-flow operation mode is used in the tubular membrane system but cross-flow operation mode demands high electric cost mainly for the pump energy. So to cut off electric cost, dead-end operation mode was used in this experiment. Filtration and bleed operation cycle was used in this membrane system. Backwash water was concentrated during the filtration process and when backwash water reached our target suspended solid concentration, it was discharged from this system. For efficient operation of filtration and bleed, mathematical matrix was drawn up and with this matrix we could simulate various sets of filtration and bleed time.