• Proceedings of the KSME Conference
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• 2007.05a
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• pp.1317-1321
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• 2007

Aluminized steel sheet that Al coated on low carbon steel has a excellent heat resistance, thermal reflection and corrosion resistance. It has applied to fuel tank, automotive exhaust systems, etc. Laser weldability of the aluminized steel for the full penetration welding will be described in this paper. We focused on the effect of Al coating conditions on weld strength. For these objectives, aluminized steel sheets that has various thickness and coating weight were prepared for laser welding. And then, tensile-shear and hardness test were carried out. At that same time, Al content mixed in weld after laser welding was evaluated and investigated a correlation between the mixed Al and mechanical properties. Besides, as removing partially coating layer, weldability has been investigated according to position of coating layer. As a result of this study, as increasing Al content in weld, tensile-shear strength was decreased. Also it was identified that Al of coating layer caused grain growth.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.2
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• pp.87-94
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• 2007

It has been argued that the use of plastics can cause problems during design and manufacture owing to their low strength, relatively poor thermal conductivity and large thermal expansion. However, the advantages of plastics e.g., corrosion resistance, low cost, curtailment of weight, design flexibility etc., can compensate abundantly for the disadvantages. This study analyzes and compares the heat transfer performance characteristics of automotive compact oil cooler composed of plastic tube bundle with conventional metal oil cooler on the same core area basis as diameter, tube thickness, number of tube or tube arrangement varies. The performance analyses are accomplished by use of computational fluid dynamics program Fluent 6.2, which is verified and compared with the results of performance tests. The result of analyses is coincided with that of experiments. Flow pattern at air side according to tube arrangement is dominant factor which affects heat dissipation in case of similar total heat transfer surface area.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.18 no.4
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• pp.51-58
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• 2010

Recently, aerospace structures have lightweight trend in order to reduce the cost of fuel and system, Carbon Fiber Reinforced Plastic (CFRP) can give the ability to reduce weight at 20~50% as the substitution of metal alloy, and there are advantages such as high Non-rigid, specific strength and anti-corrosion, but it is difficult to prove its destruction properties due to heterogeneous structure and anisotropy. In this study we designed specimen, inducing distinguishing destructions of material (for example, matrix crack, fiber breakage, and delamination) by using the Carbon Fiber Reinforced Plastic (CFRP) which is used in a real aircraft, to apply acoustic emission technique to aerospace structures. And we gained data via tensile testing and acoustic emission technique, from which each fault signal was classified respectively by using AE parameters and waveform.

• Journal of Korean Society of Steel Construction
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• v.9 no.1 s.30
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• pp.65-79
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• 1997

Composite materials are consist of two or more different materials to produce desirable properties for structural strength. Because of their superiority in strength, corrosion resistance, and weight reduction, they are used extensively as structural members. The objective of this study is to present the effectivness of the laminated composite elements by analyzing in-plane displacement and stress of the anisotropic laminated annular elements. Anisotropic laminated structures are very difficult to analyze and apply, compared with isotropic and orthotropic cases for arbitrary boundaries and fiber angle -ply. Boundary conditions for the examples used in this study consist of two opposite edges clamped and the other two edges free, and finite difference method is used in this study for numerical analysis. From the numerical result, it is found that the program used in this study can be used to obtain the displacement of the straight beams considering it's transverse shear deformation as well as anisotropic laminated elements. Several numerical examples show the advantages of the stiffness increase when the angle-ply composite materials are used. Therefore it gives a guide in deciding how to make use of fiber's angle for the subtended angle, load cases, and boundary conditions.

• Structural Engineering and Mechanics
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• v.5 no.4
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• pp.339-353
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• 1997

Fiber reinforced plastic (FRP) rods provide certain benefits over steel as concrete reinforcement, such as corrosion resistance, magnetic and electrical insulation, light weight, and high strength. FRP composites can be combined with a steel core to form hybrid reinforcing rods that take advantage of properties of both materials. The objective of this study was to characterize the bond behavior of hybrid FRP rods made with braided epoxy-impregnated aramid or poly-vinyl alcohol FRP skins. Eleven rod types were tested using two concrete strengths. Specific topics examined were bond strength, slip, and type of failure in concentric pull-out tests from concrete cubes. From analysis of identical pull-out tests on both hybrid and steel rods, information on relative bond strength and behavior were obtained. It is concluded that strength is similar but slip in hybrid rods is much higher. Hybrid rods failed either by pull-out or splitting the concrete block (with or without yielding of the steel core). Experimental data showed consistency with similar test results presented in the literature.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.2
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• pp.272-280
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• 1999

A cycle analysis was achieved to predict the characteristics by comprehensive modeling and simulation of an air-cooled, double-effect absorption system using a new $H_2O/LiBr+HO(CH_2)_3OH$ solution. The simulation results showed that the new working fluid may provide the crystallization limit 8% higher than the conventional $H_2O/LiBr$ solution. With a crystallization margin of 3wt%(weight%), the optimal solution distribution ratio was found in the range of 36 to 40%. Variation of cooling air Inlet temperature has a sensitive effect on the cooling COP and corrosion problem. The simulation of heat exchangers with UA value revealed that the absorber and the evaporator are relatively important for an air-cooled system compared with the condenser and the low temperature generator. The effect of cooling air flow rate, circulation weak solution flow rate and chilled water inlet temperature were also examined. The new working fluid may provide the COP approximately 5% higher than the conventional $H_2O/LiBr$ solution.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.18 no.12
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• pp.1159-1165
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• 2005

New conductor is developed by using high strength nonmagnetic steel(NM) wire as the core of overhead conductor This conductor is called ACNR overhead conductor(Aluminum Conductor Nonmagnetic Steel Reinforced). Formed by the combination of aluminum alloy wire and high strength nonmagnetic steel wire, it has about the same weight and diameter as conventional ACSR overhead conductor. To enhance properties beneficial in an electrical and mechanical conductor during the Process of high strength nonmagnetic steel wire, we made a large number of improvements and modifications in the working process, aluminum cladded method, and other process. ACNR overhead conductor, we successfully developed, has mechanical and electrical properties as good as or even better than conventional galvanized wire. Microstructure of raw material NM wire was austenite and then deformed martensite after drawing process. Strength at room temperature is about $180kgf/mm^2\~200kgf/mm^2$. The conductivity at 0.78 mm thickness of Aluminum cladded M wire is about $7\%$ IACS higher than $20\%$IACS of HC wire used as core of commercial ACSR overhead conductor. The corrosion resistance is about 3 times higher than that of HC wire.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.6 no.1
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• pp.62-70
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• 2007

The development of new materials that are light-weight, yet high in strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require expensive tools, and a great deal of time and effort. Therefore, the improvement of fatigue strength and fatigue life are mainly focused on by adopting residual stress. The fatigue crack growth rate of the Shot-peened material was lower than that of the Un-peened material. And in stage I, threshold stress intensity factor of the shot-peen processed material is high in critical parts unlike the Un-peened material. Also, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than that of the Un-peened material. That is concluded from effect of da/dN. And Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. And compressive residual stress of surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.18 no.4 s.70
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• pp.417-426
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• 2005

Recent days composite bridge dock is gaining attraction due to many advantages such as light weight, high strength, corrosion resistance, and high durability. In this study, composite deck models of hat, box and triangular section type wore fabricated with VARTM Process. For these models, three point flexural tests wore carried out both in strong and weak axis. The experimental results were compared with each other to determine efficient section profile. It has been demonstrated that composite sandwich deck has strong potentials to be used as bridge deck in the new construction and rehabilitation works.

• Journal of the Computational Structural Engineering Institute of Korea
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• v.18 no.4 s.70
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• pp.427-434
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• 2005

In this study, to develop composite bridge deck of many advantages such as light weight, high strength, corrosion resistance and high durability, profile design, laminate design and finite element analysis were carried out. In the analysis, 5-girder single span bridge with composite deck was considered. Deflection serviceability, failure criteria and web buckling were evaluated. Composite deck of designed profile was fabricated with pultrusion process. The coupon tests were conducted for the fabricated deck and the results were described.