• Title/Summary/Keyword: Corrosion Fatigue Behavior

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Fatigue Characteristics and Compressive Residual Stress of Shot Peened Alloy 600 Under High Temperature (쇼트피닝 가공된 Alloy 600 재료의 고온환경하에서의 잔류응력 및 피로특성)

  • Kim, Jong Cheon;Cho, Hong Seok;Cheong, Seong Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.333-338
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    • 2013
  • The compressive residual stress and fatigue behavior of shot peened alloy 600 under a high-temperature environment is investigated in this study. Alloy 600 is used in the main parts of nuclear power plants, and the compressive residual stress induced by the shot peening process is considered to prevent SCC (stress corrosion cracking). To obtain practical results, the fatigue characteristics and compressive residual stress are evaluated under the actual operating temperature of a domestic nuclear power plant, as well as a high-temperature environment. The experimental results show that the peening effects are valid at a high temperature lower than approximately $538^{\circ}C$, which is the threshold temperature. The fatigue life was maintained at temperatures lower than $538^{\circ}C$, and the compressive residual stress at $538^{\circ}C$ was 68.2% of that at room temperature. The present results are expected to be used to obtain basic safety and reliability data.

A Study on Fatigue Behavior near the Cover Plate Weldments in the Plate Girder (강판의 덮개판 용접부에서의 피로거동에 관한 연구)

  • Jung, Young-Hwa;Kim, Ik-Gyeom;Kim, Yon-Kyung
    • Journal of Industrial Technology
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    • v.18
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    • pp.461-468
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    • 1998
  • Service life of steel bridges depends on fatigue and corrosion. Fatigue damage result from stress concentration and initial defects in the joint of secondary member such as weldments. The objective of this study is to estimate fatigue strength of the cover plate weldments in the plate girder. For this study, fatigue tests, static tests and finete element method has been performed respectively from these results. It was found that our test results were well agreed with other test results and satisfied with the fatigue criterion of AASHTO, JSSC and EUROCODE specifications.

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An Effect of Steel Corrosion on Bond Stress-slip Relationship under Repeated Loading (반복하중하의 부착응력-슬립 관계에 미치는 철근 부식의 영향)

  • Kim, Chul-Min;Park, Jong-Bum;Chang, Sung-Pil;Kim, Jee-Sang
    • Journal of the Korea Concrete Institute
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    • v.22 no.2
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    • pp.179-186
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    • 2010
  • The bond between steel and concrete in reinforced concrete members is essential to resist external load, but the bond mechanism in reinforced concrete beams deteriorated by steel corrosion has not been clearly known yet. Most existing researches have dealt with the bond behavior of corroded steel under monotonic loading, but scarce are researches dealing with bond behavior of corroded steel under repeated loading. This study includes the experimental investigation on the bond behavior with respect to the various degrees of steel corrosion under repeated loading. According to the test results, the bond strength of corroded steel under monotonic loading increases as the rate of steel corrosion increases unless the splitting crack occurs. The slip versus number of load cycles relation was found to be approximately linear in double logarithmic scale, not only in specimens without steel corrosion but also in specimens with steel corrosion. The test results also show that the steel corrosion does not negatively affect the bond strength of corroded steel after repeated loading unless the splitting crack occurs. But the fatigue life decreases sharply after splitting crack occurs. This research will be helpful for the realistic durability design and condition assessment of reinforced concrete structures.

A Study on Corrosive Behavior of Spring Steel by Shot-Peening Process (쇼트피닝 가공을 통한 스프링강의 부식거동에 관한 연구)

  • An, Jae-Pil;Park, Keyung-Dong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.325-330
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    • 2004
  • Recently, the request for the high strength of material is more and more increased in the area of industrial environment and machinery. To accomplish the high strength of materials, carbonizing treatment, nitrifying treatment, shot-peening method are representatively applied, however, shot-peening method is generally used among the surface processes. Shot peening is a cold working process used to impact Compressive residual stressed in the exposed surface layers. Benefits due to shot peening are increase in resistance to fatigue, stress corrosion cracking, fretting, galling, erosion and closing of pores. In this study, the influence of shot peening on the corrosion was investigated on spring steel immersed in 3.5% NaCl. The immersion test as performed on the two kinds of specimens. Corrsion potential, polarization curve, residual stress and etc, were investigated from experiment results. From test result the effect of shot peening on the corrosion was evaluated. The important results of the experimental study on the effects of shot peened on the environment corrosion of spring steels are as follows; In case of corrosion potential, shot peened specimen shows more activated negative direction as compared with parent mental. Surface of specimen, which is treated with the shot peened is placed as more activated state against inner base metal. It can cause t도 anti-corrosion effect on the base metal.

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Comparative study on deformation and mechanical behavior of corroded pipe: Part I-Numerical simulation and experimental investigation under impact load

  • Ryu, Dong-Man;Wang, Lei;Kim, Seul-Kee;Lee, Jae-Myung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.5
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    • pp.509-524
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    • 2017
  • Experiments and a numerical simulation were conducted to investigate the deformation and impact behavior of a corroded pipe, as corrosion, fatigue, and collision phenomena frequently occur in subsea pipelines. This study focuses on the deformation of the corrosion region and the variation of the geometry of the pipe under impact loading. The experiments for the impact behavior of the corroded pipe were performed using an impact test apparatus to validate the results of the simulation. In addition, during the simulation, material tests were performed, and the results were applied to the simulation. The ABAQUS explicit finite element analysis program was used to perform numerical simulations for the parametric study, as well as experiment scenarios, to investigate the effects of defects under impact loading. In addition, the modified ASME B31.8 code formula was proposed to define the damage range for the dented pipe.

A Study on Experimental the Fatigue Behavior of RC Two-Spans Beam using Steel Fiber (강섬유를 사용한 RC 2경간 연속보의 피로거동에 관한 실험적 연구)

  • Kwak, Kae-Hwan;Suk, In-Soo;Park, Jong-Gun
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.363-366
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    • 2003
  • Concrete structures are becoming larger, higher, longer and more specialized. Currently, one of the biggest problems of concrete structures is the occurrence of cracks. Cracks are a serious structural problem that decreases durability and causes external damage leading to corrosion. The specimen without steel fiber fractured between 60-70% of the static ultimate strength (the fatigue strength to one million cycles on the number of cycles from the S-N curve was 73.7% and the fatigue strength to two million cycles was approximately 67.2%). The specimen with steel fiber fractured at 65-80% of the static ultimate strength, concluding fatigue strength to one million cycles around 74.6% and to two million cycles around 75%.

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The Study of Corrosion Behavior of Active Screen Plasma Nitrided Stainless Steels

  • Chiu, L.H.;Chang, C.A.;Yeh, S.H.;Chen, F.S.;Chang, Heng
    • Corrosion Science and Technology
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    • v.6 no.5
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    • pp.251-256
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    • 2007
  • Plasma nitriding is a surface treatment process which is increasingly used to improve wear, fatigue and corrosion resistance of industrial parts. Active screen plasma nitriding (ASPN) has both the advantages of the classic cold wall and the hot wall conventional dc plasma nitriding (DCPN) method and the parts to be nitrided are no longer directly exposed to the plasma. In this study, AS plasma nitriding has been used to nitride the UNS S31803 duplex stainless steel, AISI 304 and AISI 316 austenitic stainless steel, and AISI 420 martensitic stainless steel. Treated specimenswere characterized by means of microstructural analysis, microhardness measurements and electrochemical tests in NaCl aerated solutions. Hardness of the nitride cases of AISI 420 stainless steel by Knoop test can get up to 1300 HK0.1. From polarization tests, the corrosion current densities of AISI 420 and UNS S31803specimens ASPN at $420^{\circ}C$ were generally lower than those of their untreated substrates. The corrosion resistance of UNS S31803 duplex stainless steel can be enhanced by plasma nitriding at $420^{\circ}C$ Cowing to the formation of the S-phase.

Fatigue Evaluation for the Socket Weld in Nuclear Power Plants

  • Choi, Young Hwan;Choi, Sun Yeong;Huh, Nam Soo
    • Corrosion Science and Technology
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    • v.3 no.5
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    • pp.216-221
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    • 2004
  • The operating experience showed that the fatigue is one of the major piping failure mechanisms in nuclear power plants (NPPs). The pressure and/or temperature loading transients, the vibration, and the mechanical cyclic loading during the plant operation may induce the fatigue failure in the nuclear piping. Recently, many fatigue piping failure occurred at the socket weld area have been widely reported. Many failure cases showed that the gap requirement between the pipe and fitting in the socket weld was not satisfied though the ASME Code Sec. III requires 1/16 inch gap in the socket weld. The ASME Code OM also limits the vibration level of the piping system, but some failure cases showed the limitation was not satisfied during the plant operation. In this paper, the fatigue behavior of the socket weld in the nuclear piping was estimated by using the three dimensional finite element method. The results are as follows. (1) The socket weld is susceptible to the vibration if the vibration levels exceed the requirement in the ASME Code OM. (2) The effect of the pressure or temperature transient load on the socket weld in NPPs is not significant because of the very low frequency of the transient during the plant lifetime operation. (3) 'No gap' is very risky to the socket weld integrity for the specific systems having the vibration condition to exceed the requirement in the ASME OM Code and/or the transient loading condition. (4) The reduction of the weld leg size from $1.09*t_1$ to $0.75*t_1$ can affect severely on the socket weld integrity.

The Basic Study on Fatigue Crack Growth Behavior of SiC Whisker Reinforced Aluminium 6061 Composite Material (SiC 휘스커 보강 Al 6061 복합재료의 피로균열진전 특성에 관한 기초 연구)

  • 권재도;안정주;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2374-2385
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    • 1994
  • SiCw/Al composite material is especially attractive because of their superior specific strength, specific stiffness, corrosion fatigue resistance, creep resistance, and wear resistance compared with the corresponding wrought Al alloy. In this study, Fatigue crack growth behavior and fatigue crack path morphology(FCPM) of SiC whisker reinforced Al 6061 alloy with 25% SiC volume fraction and Al 6061 allay were performed. Result of the fatigue crack growth test sgiwed that fatigue crack growth rate of SiCw/Al 6061 composite was slower than that of Al 6061 matrix therefore it was confirmed that Sic whisker have a excellent fatigue resistance. And Al 6061 matrix had only FCPM perpendicular to loading direction. On the other hand SiCw/Al 6061 composite had three types in fatigue crack path morphology. First type is that both sides FCPM of artificial notch are perpendicular to loading direction. Second type is that a FCPM in artifical notch has slant angle to loading direction and the other side FCPM is perpendicular to loading direction. Third type is that both sides FCPM of notch have slant angle to loading direction. It was considered that this kinds of phenomena were due to non-uniform distribution of SiC whisker and confirmed by SEM observation for fracture mechanism study.

Effect of Weld Improvement on the Corroded Fatigue Life of Welded Structures (용접구조물의 부식피로수명에 미치는 용접부 개선처리 효과)

  • Im, Sung-Woo;Chang, In-Hwa;Kim, Sang-Shik;Song, Ha-Cheol
    • Journal of Ocean Engineering and Technology
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    • v.22 no.2
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    • pp.50-57
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    • 2008
  • The effect of weld improvement on the corroded fatigue life of welded structures was investigated. Toe grinding, TIG dressing and weld profiling were used as the geometric improvement methods. Fatigue tests under the corroded condition in artificial seawater were carried out to investigate the corrosion fatigue behavior of API 2W Gr.50T steel plate produced by POSCO. The test results in weld improved conditions were compared with those in as-welded condition. The test results were also compared with the design curves in UK DEn Class F. Corroded fatigue life of weld improved specimens was longer than that of as-welded specimen. Especially, the corroded fatigue life exceeded the mean SN curve in air of UK DEn Class F.