• Title/Summary/Keyword: Corrective Maintenance

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A Study on Simulation Model for RAM Analysis of SWRO Plant (SWRO 플랜트의 RAM 분석을 위한 시뮬레이션 모델 연구)

  • Kim, Yong Soo;Park, Jungwon;Choi, Sukho;Kang, Jun-Gyu
    • Journal of the Korea Society for Simulation
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    • v.28 no.4
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    • pp.1-10
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    • 2019
  • The Sea Water Reverse Osmosis (SWRO) plant should take into account the availability of the plant from the design stage for long-term and continuous fresh water production. As it occurs, it is necessary to establish a corrective maintenance plan and preventive maintenance plan to maintain availability. In the field of complex engineering structures such as seawater desalination plants, it is difficult to estimate the reliability or availability of the system in a mathematical way. This study develops RAM analysis framework and model, and proposes discrete event simulation model as a application sowtware specialized for seawater desalination plant. Considering the characteristics of the plant maintenance, in case of corrective maintenance, we propose a preventive maintenance policy that not only repairs or replaces a single-broken part, but also simultaneously maintains all accessible parts according to the level of overhaul. A case study was conducted to estimate the availability of the system based on the field data of the seawater desalination plant in Korea and Saudi Arabia. The result was close to the expected availability of the plant.

Reliability Analysis and Preventive Maintenance for Fatigue Life of End Beam for Uncovered Freight Car (무개화차용 엔드빔의 피로수명에 대한 신뢰성 분석과 계획예방정비)

  • Baek Seok Hem;Jeon Joo Heon;Lee Kyoung Young;Cho Seok Swoo;Joo Won Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.495-502
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    • 2005
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It doesn't adapt corrective maintenance which repairs a poor part after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam fur uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

The Current Issues on Warranty & Maintenance Policy of the Second-Hand Products (중고제품의 보증과 보전정책에 대한 최근 연구 동향)

  • Lim, Jae-Hak
    • Journal of Applied Reliability
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    • v.17 no.2
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    • pp.159-167
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    • 2017
  • Purpose: The purpose of this research is to study research trend in the field of warranty and maintenance policy of second-hand products. Methods: To this end, we consider research articles, which deal with warranty and maintenance of the second-hand products, published on journals during the past 20 years and classify them by taxonomy scheme proposed by Shafiee and Chukova (2013). The taxonomy scheme consists of three maintenance models in warranty for second-hand product. In each models, we analyze proposed maintenance and warranty policies with respect to types of upgrade models, types of preventive maintenances, decision variables and decision criteria model. Results: We obtain the scheme of maintenance and warranty of the second-hand products and define cost related to warranty and maintenance of the second-hand item. Also, we summarize the characteristics of maintenance and warranty policies in each classified model. Conclusion: There have been several research reviews on maintenance and warranty polity of new products. This research surveys researches of authors during the past 20 years and classifies, summarizes and compares proposed maintenance and warranty policies of the second-hand products. This research provides useful information to researchers who are interested in maintenance and warranty of the second-hand products.

A Study of Track Irregularity Standard for Rational Track Maintenance (일반철도 유지보수 합리화를 위한 궤도틀림 기준 연구방향)

  • Kim, Soo-Jeong;Lee, Byeong-Hyeok;Lee, Du-Jas;Eom, Jong-Woo
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1624-1630
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    • 2011
  • Currently the train operating environment to affect track irregularity is changed rapidly such as speed-up, linear improvement and rolling stack upgrade. The recent track maintenance criteria of track irregularity was quoted from past Japan's, and the needs of revision of criteria are increased because of the rapid change in train operating environment. In case of enhance the track irregularity criteria, it secure driving safety and riding comfort but maintenance cost are increase. And also decrease ballast durability by frequent corrective work. In case of mitigate the criteria, it decrease driving safety and riding comfort, but save the maintenance cost. The study for enacting rational criteria did not carry out so far. In this study, survey the domestic and international track irregularity and case study for track irregularity inspection results and maintenance history for guideline of enacting irregularity criteria study.

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Reliability Estimation of End Beam for Uncorved Freight Car using Damage Summation Method (신뢰성 분석을 이용한 무개화차용 엔드빔의 피로수명 평가와 계획예방정비)

  • Lee, Kyoung-Young;Jeong, Joo-Heon;Baek, Seok-Heum;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.394-399
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    • 2004
  • Increased cumulative running times of railroad vehicle brings out such degradation as wear and fatigue. It don't adapt corrective maintenance which repairs a poor pan after a trouble but use preventive maintenance which fixes a bad part before a trouble. There were a few researches for preventive maintenance such as inspect affairs and facilities management. They couldn't estimate the operation reliability on railroad vehicle. Therefore, this study proposes the preventive maintenance procedure that predict repair period of end beam for uncovered freight car using reliability function and instantaneous failure rate on the basis of fatigue test and load history data.

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Optimal Maintenance Cycle for Aviation Oil Testing Equipment under the Consideration of Operational Environment (운용환경을 고려한 항공오일시험장비의 최적정비주기 설정)

  • Kim, In Seok;Jung, Won
    • Journal of Applied Reliability
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    • v.16 no.3
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    • pp.224-230
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    • 2016
  • Purpose: Military maintenance involves corrective and preventive actions carried out to keep a system in or restore it to a predetermined condition. This research develops an optimal maintenance cycle for aviation oil testing equipment with acceptable reliability level and minimum maintenance cost. Methods: The optimal maintenance policy in this research aims to satisfy the desired reliability level at the lowest cost. We assume that the failure process of equipment follows the power law non-homogeneous Poisson process model and the maintenance system is a minimal repair policy. Estimation and other statistical procedures (trend test and goodness of fit test) are given for this model. Results: With time varying failure rate, we developed reliability-based maintenance cost optimization model. This model will reduce the ownership cost through adopting a proactive reliability focused maintenance system. Conclusion: Based on the analysis, it is recommended to increase the current maintenance cycle by three times which is 0.5 year to 1.5 years. Because of the system's built-in self-checking features, it is not expected to have any problems of preventative maintenance cycle.

Improvements in Design and Evaluation of Built-In-Test System (무기체계 정비성 향상을 위한 BIT 설계 및 검증 방안)

  • Heo, Wan-Ok;Park, Eun-Shim;Yoon, Jung-Hwan
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.2
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    • pp.111-120
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    • 2012
  • Built-In-Test is a design feature in more and more advanced weapon system. During development test and evaluation(DT&E) it is critical that the BIT system be evaluated. The BIT system is an integral part of the weapon system and subsystem. Built-In-Test assists in conducting on system and subsystem failure detection and isolation to the Line Replaceable Unit(LRU). This capability reduces the need for highly skilled personnel and special test equipment at organizational level, and reduces maintenance down-time of system by shortening Total Corrective Maintenance Time. During DT&E of weapon system the objective of BIT system evaluation is to determine BIT capabilities achieved and to identify deficiencies in the BIT system. As a result corrective actions are implemented while the system is still in development. Through the use of the reiterative BIT evaluation the BIT system design was corrected, improved, or updated, as the BIT system matured.

A Study on an Operational Availability Computation Model for Weapon Systems (무기체계 운용가용도 산정 모델에 관한 연구)

  • Kim, Hye-Lyeong;Baek, Soon-Heum;Choi, Sang-Yeong
    • Journal of the military operations research society of Korea
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    • v.35 no.3
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    • pp.17-30
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    • 2009
  • In this study, we propose the operational availability computation model that can be used on the weapon system's requirement planning phase. The proposed model consists of the time parameters of Ao(Operational Availability) for a system and each time parameter's estimation method. The time parameters for Ao computation are TT(Total Time) and TDT(Total Down Time). The time parameters are defined by considering OMS/MP(Operational Mode Summary/Mission Profile) elements. TT is a calendar time as a specific mission time at wartime or one year at peacetime. TDT consists of TPM(Total Preventive Maintenance time), TCM (Total Corrective maintenance time), TALDT(Total Administrative and Logistics Down Time). Then the estimation method for these time parameters are presented by the weapon systems types.

Track Deterioration Prediction and Scheduling for Preventive Maintenance of Railroad (궤도 유지보수를 위한 틀림진전 예측 및 일정최적화)

  • Kim, Dae-Young;Lee, Seong-Geun;Lee, Ki-Woo;Woo, Byoung-Koo;Lee, Sung-Uk;Kim, Ki-Dong
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1359-1370
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    • 2008
  • In the track geometry such as rails, sleepers, ballasts and fastener, track deterioration occurs by repetitive train weight and the high-speed railway takes a trend faster than normal. Track deterioration of over threshold value harms ride comfort and furthermore affect in trains safety seriously. An organic and systematic track maintenance system is very important because a trend of the track deterioration effects on track life-cycle and running safety. Also costs of the railway track permanent way and its maintenance are extremely large, forming a significant part of the total infrastructure expenditure. Therefor reasonable and efficient track maintenance has to be planed on a budget. It is required to carry out not only corrective maintenance but preventive maintenance for the track maintenance. In order to perform maintenance jobs in the boundary of the machines and resources given regarding the type and amount jobs, it is necessary to determine feasible or optimal scheduling considering the priority. In this study, the system organization and required functions for the development of track maintenance system supported track deterioration prediction and optimal scheduling are proposed.

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