• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2009.11a
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• pp.236-241
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• 2009

To identify turbulent flow characteristics of non-reacting case resulted from cooling flow injection in a rectangular swirl combustor, 3D Large Eddy Simulation(LES) was implemented and Proper Orthogonal Decomposition(POD) analysis was used for post-processing. The combustor of concern is the LM6000, lean premixed dry low-NOx annular combustor, developed by GEAE. It was observed that increase in speed of shear layer resulted from the inflow of cooling flow caused intensified vorticity magnitude in central toroidal recirculation zone. In the case of vorticity magnitude in corner recirculation zone, however, was weakened. In addition, pressure fluctuation in combustor was damped down and longitudinal acoustic mode was significantly dissipated

• Transactions of Materials Processing
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• v.24 no.5
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• pp.340-347
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• 2015

Multi-pass shape drawing is used to manufacture long products of arbitrary cross-sectional shapes. This process allows smooth surface finishes and closely controlled dimensions of the cross-sectional shape. Tube shape drawing for hollow type products provides material savings and weight reduction. The intermediate die shapes are very important in multi-pass tube shape drawing. In the current paper, the design method for the intermediate dies in a tube shape drawing process is developed using a die offset for corner filling (DOCF) method. Underfill defects are related to the radial velocity distribution of each divided section in the deformation zone. The developed intermediate die shape design was applied to the two-pass tube shape drawing with fixed mandrel for manufacturing a hollow linear motion (LM) guide rail. The proposed design method led to uniform and steady metal flow at each divided section. FE-simulations and experiments were conducted to validate the effectiveness of the proposed method in multi-pass tube shape drawing process.

• Journal of IKEEE
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• v.22 no.2
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• pp.350-355
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• 2018

In this paper, a system that can classify the objects in the image according to their sizes using the reference points is proposed. The object is studied with samples. The proposed system recognizes and classifies objects by the size in images acquired using a mobile phone camera. Conventional object recognition systems classify objects using only object size. As the size of the object varies depending on the distance, such systems have the disadvantage that an error may occurs if the image is not acquired with a certain distance. In order to overcome the limitation of the conventional object recognition system, the object recognition system proposed in this paper can classify the object regardless of the distance with comparing the size of the reference point by placing it at the upper left corner of the image.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.719-723
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• 1997

The welding automation in ship manufacturing process,especially in the sub-assembly line is considered to be a difficult job because the welding part is too huge, various, unstructured for a welding robot to weld fully automatically. The weld orocess at the sub-assembly line for ship manufacturing is to joint the various stiffener on the base panel. In order to realize automatic robot weld in sub-assembly line, robot have to equip with the sensing system to recognize the position of the parts. In this research,we developed a vision system to detect the position of base panle for sub-assembly line is shipbuilding process. The vision system is composed of one CCD camera attached on the base of robot, 2-500W halogen lamps for active illumination. In the image processing algorithm,the base panel is represented by two set of lines located at its two corner through hough transform. However, the various noise line caused by highlight,scratches and stiffener,roller in conveyor, and so on is contained in the captured image, this nosie can be eliminated by region segmentation and threshold in hough transform domain. The matching process to recognize the position of weld panel is executed by finding patterns in the Hough transformed domain. The sets of experiments performed in the sub-assembly line show the effectiveness of the proposed algorithm.

• Journal of IKEEE
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• v.18 no.4
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• pp.536-543
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• 2014

Terrain classification is still a challenging issue in image processing, especially with high resolution satellite images. The well-known obstacles include low accuracy in the detection of targets, especially for the case of man-made structures, such as buildings and roads. In this paper, we present an efficient approach to classify and detect building footprints, foliage, grass and road from high resolution grayscale satellite images. Our contribution is to build a strong classifier using AdaBoost based on a combination of co-occurrence and Haar-like features. We expect that the inclusion of Harr-like feature improves the classification performance of the man-made structures, since Haar-like feature is extracted from corner features and rectangle features. Also, the AdaBoost algorithm selects only critical features and generates an extremely efficient classifier. Experimental result indicates that the classification accuracy of AdaBoost classifier is much higher than that of the conventional classifier using back propagation algorithm. Also, the inclusion of Harr-like feature significantly improves the classification accuracy. The accuracy of the proposed method is 98.4% for the target detection and 92.8% for the classification on high resolution satellite images.

• Journal of the Korean Society of Safety
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• v.28 no.4
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• pp.107-113
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• 2013

The design of rainwater storage system unit to manufacture its reservoir tank was tried, the simulation to predict of their structural strength was carried out. Rainwater storage system unit should be easy to their machinability, transport and assemble. Especially, their structure was able to secure the water storage space, withstand loads and easily response to pollution. Considering these various requirements, they have to Doria-pillar structure of the Roman architectural style because these designs could disperse the loads which are applied to them. Therefore, the six kinds of models possible were proposed. Several boundary conditions were given to each model. Their structural strength was predicted through the simulation on their stress and the displacement distribution to constant load. From the evaluated data, the structure which has a large pillar in the central of unit and four small pillars each corner was the best.

• Transactions of Materials Processing
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• v.17 no.3
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• pp.218-224
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• 2008

A recent trend in automotive parts has been an integration of sub-assemblies with unified shapes. Tube structures also have been integrated to one body structure by using a near net shape forming instead of adopting welding. A cylindrical elastomer-forming process can be utilized to form a steel tube compressed in a radial direction. This process has some advantages compared to a hydro-forming or a swaging process in the viewpoint of a lower investment and a higher productivity. In order to predict a feasible specification of products within a work capability of the elastomer-forming equipment developed previously, effects of geometrical parameters of a tube on its shape accuracy are examined. Two characteristic parameters to account for the shape accuracy are chosen. One is the curvature radius at the corner part and the other is the straight ratio of the formed region. Careful examination of two parameters has led that the shape accuracy can be easily predicted by the regression equation obtained from the response surface method.

• Transactions of Materials Processing
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• v.20 no.6
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• pp.450-455
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• 2011

This paper presents an inverse design methodology for the cross section geometry of mold spring with a rectangular cross section as the starting material for a coiling process. The cross-sections of mold springs are universally rectangular, as the parallel sides minimize the possibility of failure under high service loads. Pre-coiled wires are initially designed to have a trapezoidal cross section, which becomes a rectangle by the coiling process. This study demonstrates a numerical exercise to predict changes in the sectional geometry in spring manufacture and to obtain the initial cross section which becomes the exact rectangle desired from the manufacturing process. Finite element analysis was carried out to calculate the sectional changes for various mold springs. Geometrical parameters were the widths at inner and outer radii, the inner and the outer corner radii, and the height. A partial least square regression analysis was carried out to find the main contributing factors for deciding initial design values. The height and the width mainly affected various initial parameters. The initial width at the inner radius was mostly affected by various specification parameters.

• Transactions of Materials Processing
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• v.26 no.3
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• pp.156-161
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• 2017

In this study, the reason of die fracture occurring in hot forging of an aluminum fixed scroll was studied, based on experiments and finite element predictions. The material is assumed to be rigid-viscoplastic, and the die is rigid for the finite element predictions. The stress in the tension at the wrap root is known to cause brittle fracture, and the increase in the tensile stress is owing to the unbalanced filling of material into the die cavities between both sides of the warp. Based on the empirical and numerical achievements, the effects of geometrical parameters of the material on the die fracture were examined to find practical measures for elongated die life. It has been shown from the parametric study that the material with the optimized trapezoidal cross-section, which can be easily made during cutting or the optimized cylindrical billet with its eccentric placement in the die cavity, can considerably reduce the magnitude of the tensile stress around the die corner fractured, indicating that economical manufacturing with reduced number of stages and elongated die life can be realized at once using the optimized practical initial material.

• Transactions of Materials Processing
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• v.18 no.1
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• pp.67-72
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• 2009

This paper covers finite element simulations to evaluate tube bending process of auto chassis component i.e. trailing-arm product. The rear of the auto chassis structure is primarily composed of CTBA and trailing-arm. When a car rolls into a corner, the trailing arm reacts to roll in the same degree as the car body. During the bending process of trailing arm the tube undergoes significant deformation. Thus forming defects such as excessive thinning and flattening of the tube will be formed in the outside of the tube. In this paper, we analyzed the effect of process parameters in rotary draw bending process and searched the optimized combination of process parameters using orthogonal arrays method to minimize the forming defects. In this process we analyzed several parameters which are displacement of pressure die, boosting force, initial position of mandrel bar, dimensions of mandrel in regarding to the thinning and flattening of the tube.