• Title/Summary/Keyword: Core polymer distribution

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A Numerical Study of Sandwich Injection Mold Filling Process (샌드위치 사출성형의 충전 공정 해석에 대한 수치모사 연구)

  • 송효준;이승종
    • The Korean Journal of Rheology
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    • v.11 no.2
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    • pp.159-167
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    • 1999
  • Sandwich injection molding is one of the remarkable polymer processes recently developed from conventional injection molding. But it is almost impossible to do theoretical investigation that we've researched it through numerical simulation. In this paper, numerical simulation on the study of sandwich injection molding is based on Finite Element Method and FAN/Control Volume method. In addition to conventional filling parameter that can confirm skin polymer melt front, new filling parameters have been introduced to confirm core polymer melt front advancement. These filling parameters are defined in each layer which is divided to solve temperature field along the thickness direction. One can notice different filling patterns resulted from the variation of material properties such as viscosities and power-law indexes, and processing conditions such as switch-over times and wall temperatures. It gives us a better understanding of the sandwich injection molding process. And we can recognize that it's the core polymer spatial distribution after the completion of filling that is the most important key point to use this process for industrial molding process.

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Manufacture of PMMA/PBA and PBA/PMMA core Shell Composite Particles - Effect of emulsifier - (PMMA/PBA와 PBA/PMMA Core Shell 복합입자의 제조 - 유화제의 영향 -)

  • Seul, Soo Duk
    • Journal of Adhesion and Interface
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    • v.11 no.3
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    • pp.112-119
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    • 2010
  • Poly(methyl methacrylate)/poly(butyl acrylate) PMMA/PBA core-shell composite particles were prepared by the emulsion polymerization of MMA and BA in the presence of different concentration of sodium dodecyl benzene sulfonate (SDBS). The following conclusions are drawn from the measured conversion and particle size distribution, morphology, average molecular weight distribution, observation of film formation and particle formation, glass transition temperature and physical properties of polymerized core-shell composition particles for using adhesive binder. When the concentration of 0.03 wt% surfactant, the conversions of PMMA and PBA core polymerization are excellent as 95.8% for PMMA core and 92.3% for PBA core. Core-shell composite particles are obtained 90.0% for PMMA/PBA core-shell composite particles and 89.0% for PMMA/PBA core-shell composite particles. It is considered that the core and shell particles are polymerized to be confirmed FT-IR spectra and average molecular weight measured with a GPC, formation of the composite particles is confirmed by the film formation from normal temperature, and composition of inside and outside of the composite particle is confirmed by TEM photograph. The synthesized polymer has two glass transition temperatures, suggesting that the polymer is composed of core polymer and shell polymer unlike general copolymers. It is considered that each core-shell composite particle can be used as a high functionality adhesion binder by the measurement of tensile strength and elongation.

Manufacture of Core-Shell Composite Polymer Materials for Nonwoven binder (부직포 바인더용 Core-Shell 복합소재의 제조)

  • Lee, Sun Ryong;Lim, Jae Keel;Seul, Soo Duk
    • Journal of Adhesion and Interface
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    • v.3 no.4
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    • pp.27-36
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    • 2002
  • The organic/organic core-shell composite polymer for nonwomen binder were synthesized by stage polymerization of methyl methacrylate and styrene with ammonium persulfate after preparing monomer pre-emulsion in the presence of anionic surfactant. We study the effect of initiator concentration, $0.79{\times}10^{-3}{\sim}3.16{\times}10^{-3}mol/L$ for core polymer, $2.0{\times}10^{-4}{\sim}8.0{\times}10^{-4}mol/L$ for shell polymer, sulfactant concentration, $1.45{\times}10^{-5}{\sim}4.15{\times}10^{-5}mol/L$ for core polymer, $0.73{\times}10^{-5}{\sim}2.91{\times}10^{-5}mol/L$ for shell polymer on core-shell structure of polymethyl methacrylate/polystyrene and polystyrene/polymethyl methacrylate. Emulsion stability was major test method, particle size and particle size distribution were measured using particle size analyzer and the morphology of the core-shell composite polymer was determined using transmission electron microscope, glass temperature was also measured using differential scanning calorimeter.

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Synthesis and characterization of Star Shape Polycaprolactone containing 4-Arm Polycaprolactone Core (4개의 폴리카프로락톤 가지 코어를 가지는 스타형 폴리카프로락톤의 합성 및 분석)

  • An, Sung-Guk;Cho, Chang-Gi
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.199-202
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    • 2002
  • The synthesis of materials with controlled composition and architectures continues to be a focus of considerable current research. Dendritic multiarm polymers such as dendrimer, hyperbranched polymer, and star polymers are three dimensional macromolecules, in which a large number of linear arms of similar molecular weight and narrow molecular weight distribution emanate from a central core. (omitted)

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Application Technologies of Polymer Suspended Insulators for the Electric Track Line (전차 선로용 폴리머 현수애자의 적용 기술)

  • Han, Se-Won;Cho, Han-Goo;Song, Hong-Jun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.05c
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    • pp.59-61
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    • 2001
  • Polymeric suspended insulators for the electric track line have been developed. The main elements to design polymeric insulators are the insulation ability related with materials of FRP core and housing, and the optimal structure related with fitting parts and interface characteristics. To confirm the design fitness of insulator samples the electric field distribution by FEM and mechanical stress distribution by NASTRAN program was analysed with housing shed shapes and fitting structure. The leakage distance and breakage voltage properties which are core parameters to determine electric insulation ability are selected according to the requirement values of user specification, then the power frequency wet withstand voltage was specified above 22kV and the leakage distance was required above 290mm. The contamination condition of the electric track line was the heavy class according to IEC 815 in order to retain the enough safety margin against overvoltages.

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Design of Variable Optical Attenuators Incorporating Large Core Polymer Waveguides (대형 코어 폴리머 광도파로를 이용한 가변 광감쇠기 설계)

  • Cho, Su-Hong;Oh, Min-Choel
    • Korean Journal of Optics and Photonics
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    • v.16 no.3
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    • pp.254-260
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    • 2005
  • By incorporating large core polymer waveguides, which have been developed for increased alignment tolerance in passive fiber attachment, highly efficient variable optical attenuators are proposed. In order to find optimum device structures, 3-dimensional beam propagation method (BPM) simulations are performed. Heat distribution over the polymer film is calculated to find the 3-dimensional index profile data for the BPM simulation. Due to the small index contrast between the core and cladding materials in the large core waveguide, heat-induced radiation occurs for small heating power. While the ordinary VOA needs the temperature to change over $150^{\circ}C$ for 20 dB attenuation, the large core VOA requires only $70^{\circ}C$. In addition to the merit of passive fiber attachment, the proposed VOA has enhanced attenuation efficiency for the lower temperature change.

A Preliminary study of Biomechanical Behavior of High-Performance Polymer Post-Core System (고성능 폴리머 재질의 포스트-코어 시스템의 생역학적 거동에 대한 예비실험)

  • Lee, Ki-Sun;Kim, Jong-Eun;Kim, Jee-Hwan;Lee, Jeong-Yol;Shin, Sang-Wan
    • Journal of the Korean Academy of Esthetic Dentistry
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    • v.27 no.2
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    • pp.75-81
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    • 2018
  • The aim of this study was to evaluate the biomechanical behavior and long-term safety of high performance polymer PEKK as an intraradicular dental post-core material through comparative finite element analysis (FEA) with other conventional post-core materials. A 3D FEA model of a maxillary central incisor was constructed. A cyclic loading force of 50 N was applied at an angle of $45^{\circ}$ to the longitudinal axis of the tooth at the palatal surface of the crown. For comparison with traditionally used post-core materials, three materials (gold, fiberglass, and PEKK) were simulated to determine their post-core properties. PEKK, with a lower elastic modulus than root dentin, showed comparably high failure resistance and a more favorable stress distribution than conventional post-core material. However, the PEKK post-core system showed a higher probability of debonding and crown failure under long-term cyclic loading than the metal or fiberglass post-core systems.

Effect of Interfacial Modification on the Characteristics of Poly(ethyl acrylate-co-t-butyl acrylate)/Silica Nanocomposites (폴리(에틸 아크릴레이트-co-t-부틸 아크릴레이트)/ 실리카 나노복합체 특성에 대한 계면 개질의 효과)

  • 진선욱;한건옥;김형일
    • Polymer(Korea)
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    • v.28 no.6
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    • pp.487-493
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    • 2004
  • The distribution of particles, in the mixture of poly(ethyl acrylate-co-t-butyl acrylate) (PEB) emulsion polymer and silica nanoparticles, was determined mainly depending on the pH of the mixture. The weak interfacial interaction was responsible for the severe coagulation of silica particles and the irregular dispersion for these nanocomposites. Methacryloxypropyltrimethoxysilane (MPS) was used to modify both the polymer and the silica. The nanocomposites which were prepared with these modified components had finer dispersion of silica nanoparticles and core-shell morphology due to the strong interfacial interaction. The strong hydrogen bonds were identified for these nanocomposites with FT-IR. The nanocomposites having strong interfacial interaction showed the increased glass transition temperature, the decreased ΔC$_{p}$ , and the increased decomposition temperature of the polymer chains. polymer chains.

Preparation of Styrene-Ethyl acylate Core-shell Structured Detection Materials for aMeasurement of the Wall Contamination by Emulsion Polymerization

  • Hwang, Ho-Sang;Seo, Bum-Kyoung;Lee, Dong-Gyu;Lee, Kune-Woo
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2009.06a
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    • pp.84-85
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    • 2009
  • New approaches for detecting, preventing and remedying environmental damage are important for protection of the environment. Procedures must be developed and implemented to reduce the amount of waste produced in chemical processes, to detect the presence and/or concentration of contaminants and decontaminate fouled environments. Contamination can be classified into three general types: airborne, surface and structural. The most dangerous type is airborne contamination, because of the opportunity for inhalation and ingestion. The second most dangerous type is surface contamination. Surface contamination can be transferred to workers by casual contact and if disturbed can easily be made airborne. The decontamination of the surface in the nuclear facilities has been widely studied with particular emphasis on small and large surfaces. The amount of wastes being produced during decommissioning of nuclear facilities is much higher than the total wastes cumulated during operation. And, the process of decommissioning has a strong possibility of personal's exposure and emission to environment of the radioactive contaminants, requiring through monitoring and estimation of radiation and radioactivity. So, it is important to monitor the radioactive contamination level of the nuclear facilities for the determination of the decontamination method, the establishment of the decommissioning planning, and the worker's safety. But it is very difficult to measure the surface contamination of the floor and wall in the highly contaminated facilities. In this study, the poly(styrene-ethyl acrylate) [poly(St-EA)] core-shell composite polymer for measurement of the radioactive contamination was synthesized by the method of emulsion polymerization. The morphology of the poly(St-EA) composite emulsion particle was core-shell structure, with polystyrene (PS)as the core and poly(ethyl acrylate) (PEA) as the shell. Core-shell polymers of styrene (St)/ethyl acrylate (EA) pair were prepared by sequential emulsion polymerization in the presence of sodium dodecyl sulfate (SOS) as an emulsifier using ammonium persulfate (APS) as an initiator. The polymer was made by impregnating organic scintillators, 2,5-diphenyloxazole (PPO) and 1,4-bis[5-phenyl-2-oxazol]benzene (POPOP). Related tests and analysis confirmed the success in synthesis of composite polymer. The products are characterized by IT-IR spectroscopy, TGA that were used, respectively, to show the structure, the thermal stability of the prepared polymer. Two-phase particles with a core-shell structure were obtained in experiments where the estimated glass transition temperature and the morphologies of emulsion particles. Radiation pollution level the detection about under using examined the beta rays. The morphology of the poly(St-EA) composite polymer synthesized by the method of emulsion polymerization was a core-shell structure, as shown in Fig. 1. Core-shell materials consist of a core structural domain covered by a shell domain. Clearly, the entire surface of PS core was covered by PEA. The inner region was a PS core and the outer region was a PEA shell. The particle size distribution showed similar in the range 350-360 nm.

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A Study of Synthesis and Property of $CaCO_3$/Organic Core-Shell Particle (탄산칼슘 /유기계 Core-Shell 입자의 제조와 물성에 관한 연구)

  • Seul, Soo-Duk
    • Polymer(Korea)
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    • v.34 no.1
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    • pp.38-44
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    • 2010
  • Core-shell particles of inorganic/organic pair were synthesized from $CaCO_3$ absorbed sodium dodecyl benzene sulfonate(SDBS) surfactant. Shell components were synthesized by sequential emulsion polymerization. Various monomers were used as shell components such as methyl methacrylate(MMA), ethyl acrylate(EA), butyl acrylate(BA), and styrene(St). Ammonium persulfate(APS) was used as an initiator and 2-ethylhexyl acylate(2-EHA) was used as a functional monomer, In the $CaCO_3$/organic core-shell particle polymerization, $CaCO_3$ absorbed surfactant SDBS of 0.5 wt% was prepared first and then core $CaCO_3$ was encapsulated by emulsion polymerization. 0.1 wt% of APS was added sequentially to minimize the formation of new monomer particle during shell polymerization. The structure of inorganic/organic core-shell particles were characterized by measuring the decomposition degree of $CaCO_3$ using HCl solution, thermogravimetric analyzer, scanning electron microscope, and transmission electron microscope.