• Journal of the Korean Ceramic Society
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• v.32 no.7
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• pp.769-776
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• 1995

Infrared radiators of a cordierite system [cordierite (2MgO.2Al2O3.5SiO2)＋30wt% clay＋X wt% MnO2 (X=0, 0.1, 0.25, 0.5, 1.0, 1.5, 2.0, 2.5)] were manufactured by a slurry casting method. Thermal and physical properties of these infrared radiators were studied by the measurement of spectra emissivity, thermal expansion coefficient and apparent density, SEM and EPMA analyses were also carried out. The thermal expansion coefficient and apparent density were decreased with increasing amouonts of MnO2 additives. On the other hand, the spectral emissivity was increased in the wavelength below 4.5${\mu}{\textrm}{m}$. Also, infrared radiators of the cordierite system, of which the spectral emisivity was 0.8, could be attainable in the wavelength above 4.5${\mu}{\textrm}{m}$. The infrared radiator of the cordierite system with 2.0wt% MnO2, of which the spectral emissivity was approximately 1.0, could be attainable in the wavelength between 4.5${\mu}{\textrm}{m}$ and 8${\mu}{\textrm}{m}$. The spectral emissivity of the specimen containing 2.0wt% MnO2 was higher than others in the wavelength between 8${\mu}{\textrm}{m}$ and 14${\mu}{\textrm}{m}$.

• Journal of the Korean Institute of Telematics and Electronics
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• v.26 no.3
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• pp.124-129
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• 1989

The cordierite is of great interest for microelectronic packaging. Its main advantages are low dielectric constant and low thermal expansion. The cordierite precursor obtained by sol-gel synthesis whose sintering temperature is about $900^{circ}C$ is an amorphous and cristal white powder. Green and fired cordierite samples were studied by XPS for microscopic properties. At the surface the results of XPS show forte diminution of Mg in comparison with its value at volume and the deficit of Mg compensates by augmentation of Al and Si. $pi$-cordierite phase is present near the surface $<100{\AA}$ and small quantities of magnesium aluminate ($MgAl_2O_4) is present in the bulk. Sintering of the green cordierite introduces no chemical modification at the surface.

• Journal of the Korean Ceramic Society
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• v.44 no.5 s.300
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• pp.184-189
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• 2007

In this study, a novel-processing route for producing microcellular cordierite ceramics has been developed. The proposed strategy for making the microcellular cordierite ceramics involves three steps: (i) fabricating ceramic-filled preceramic foams by heating a mixture of polysiloxane, expandable microspheres, talc, and alumina in a mold, (ii) cross-linking the foamed body, and (iii) transforming the body into microcellular cordierite ceramics by sintering. Cu jig was used for near net shaping in the foaming step. The experimental variables such as the shape of foaming jig and the content of expendable microsphere were investigated. By controlling the content of expendable microsphere, it was possible to make the porous cordierite ceramics with cell density of ${\sim}1.0{\times}10^9\;cells/cm^3$.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2007.06a
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• pp.304-304
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• 2007

고주파 모률에서 사용되는 기판소재는 저유전율과 낮은 loss 특성을 요구함으로 지속적인 연구를 필요로 한다. 지금까지의 ceramic/glass composite 에서 주로 사용된 ceramic filler는 Al2O3로 낮은 유전률을 구현에 한계가 있었다. Cordierite는 낮은 유전율 (${\varepsilon}_r$ < 4)을 나타내는 filler로서 그 가능성이 높지만 아직까지 보고된 결과들이 미흡한 실정이다. 따라서 본 연구에서는 cordierite filler와 SiO2-B2O3-Al2O3-RO (R : Zn, Sr, Ba, Ca)계의 glass를 혼합하여 LTCC용 기판소재로서의 가능성을 확인하고자 저온 동시소성이 가능한 소결온도인 $850^{\circ}C{\sim}1.000^{\circ}C$ 사이에서 소재의 소결실험을 진행하였다. 소결온도에 따른 상변화, 유전특성을 확인한 결과 filler로 사용된 cordierite상만이 관찰 되었으며 소결조건에 따라 5.0~5.5의 낮은 유전율과 1.000~1,500의 Q를 나타내는 것을 확인 하였다.

• Korean Journal of Materials Research
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• v.28 no.12
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• pp.719-724
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• 2018

Cordierite composed of an alumina-silica-magnesia compound has a low coefficient of thermal expansion(CTE) and excellent thermal shock resistance. It also has a low dielectric constant and high electrical insulation. However, due to low mechanical strength, it is limited for use in a ceramic heater. In this study, $ZrO_2$ is added to an 80 wt% cordierite-20 wt% mullite composition, and the effect of $ZrO_2$ addition on the mechanical strength and thermal shock resistance is investigated. With an increasing addition of $ZrO_2$, cordierite-mullite formed $ZrO_2$, $ZrSiO_4$ and spinel phases. With sintering conducted at $1400^{\circ}C$ with the addition of 5 wt% $ZrO_2$ to 80 wt% cordierite-20 wt% mullite, the most dense microstructure forms along with an excellent mechanical strength with a 3-point flexural strength of 238MPa. When this composition is quenched in water at ${\Delta}T=400^{\circ}C$, the 3-point flexural strength is maintained. Moreover, when this composition is cooled from $800^{\circ}C$ to air, the 3-point flexural strength is maintained even after 100 cycles. In addition, the CTE is measured as $3.00{\times}10^{-6}{\cdot}K^{-1}$ at $1000^{\circ}C$. Therefore, 80 wt% cordierite-20 wt% mullite with 5 wt% $ZrO_2$ is considered to be appropriate as material for a ceramic heater.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.12
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• pp.6106-6113
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• 2013

Automotive three-way catalyst substrate has a cordierite ceramic honeycomb structure. The substrate in the high engine speed range doesn't satisfy the design fatigue life due to the low mechanical properties of cordierite ceramic. SiC ceramic has higher mechanical properties than cordierite ceramic. If the automotive three-way catalyst substrate is made from the SiC ceramic honeycomb structure, the substrate can be prevented from premature failure. In this study, the mechanical properties of SiC ceramic honeycomb substrate were estimated by FEA. The FEA results indicated that the MOR and elastic modulus for the SiC ceramic honeycomb substrate was much higher than those for the cordierite ceramic honeycomb substrate.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.15 no.5
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• pp.202-207
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• 2005

We have investigated the relationship between a viscosity of the slip prepared from kaolin, quartz, $Mg(OH)_2$, etc and its influence on the speed of slip casting and the microsturcture of a sintered body. The speed of slip casting decreases as a viscosity of a slip decreases. The optimized viscosity range of a slip was found to be around $3.0\~17.0\;cP$. By careful controlling a viscosity of slip, homogeneous microstructure of outer surface layers, inner surface layers, intermediate layers, and inside layers were obtained by casting process. The specimen sintered at $1350^{\circ}C$ consists of a cordierite crystalline phase only as a constituent mineral.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.34 no.5
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• pp.337-341
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• 2021

Phase evolution, thermal and microwave dielectric properties of cordierite-Al₂O₃ composite were investigated. As the content of Al₂O₃ increased, mullite, sapphirine, and spinel were formed as secondary phases, implying that cordierite may be decomposed by the reaction with Al₂O₃. All sintered specimens exhibited dense microstructures. The densification occurred through liquid phase sintering. As the content of Al₂O₃ increased, the thermal expansion coefficient and the dielectric constant increased, whereas the quality factor decreased. The thermal expansion coefficient, the dielectric constant, and the quality factor of the 90 wt% cordierite 10 wt% Al₂O₃ composite sintered at 1,425℃ were 2.9×10^-6 K^-1, 5.1, and 34,844 GHz, respectively.

• Journal of the Korean Ceramic Society
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• v.27 no.2
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• pp.256-264
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• 1990

Cordierite(2MgO$.$2Al2O3$.$5SiO2) was known to display low thermal expansions over wide temperature ranges, but showed poor mechanical strength. The present studies have been concerned with the sintering of cordierite based ceramics containing pure or stabilized zirconia. The crystallographic and microstructural results were not affected by the fact whether added zirconia was stabilized or not. As the contents of zirconia were increased, M.O.R., KIC, bulk densities were increased but the thermal expansion coefficients were decreased.

• Journal of the Korean Ceramic Society
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• v.35 no.4
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• pp.399-405
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• 1998

The effect of each factor on the porosity and mean pore size of cordierite(2Mg$.$2{{{{ {Al}_{2 } {O }_{3 } }}$.$5{{{{ {SiO}_{2 } }}) ceram-ics which have been mainly used for hot gas filter was investigated by using orthogonal array. The poros-ity was observed to increase with the content of graphite added as pore-forming material and decrease with increasing talc size. The effects of the other factors the graphite size sintering temperature and hold-ing time at sintering temperature were observed to be small relatively. In case of mean pore size the ef-fect of talc size on the mean pore size of cordierity was investigated to be the largest. The mean pore size was observed to increase with increasing talc size.